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Tesla teardown expert breaks down the new 4680 Battery Pack

Credit: YouTube | Sandy Munro

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Tesla teardown expert Sandy Munro recently recreated what he believes will be the new 4680 Battery Pack by recreating the cell housing unit for a new video. Munro is an extremely familiar figure to Tesla fans as he spent some time breaking down both the Model 3 sedan and, more recently, the Model Y crossover. However, the design expert, along with his team of highly-qualified engineers, composed a copy of the 4680 cell pack, which will be used in future Tesla models to increase power, energy, and range.

Munro admits that this may not be exactly what Tesla will use in its future vehicles, but this could likely be extremely similar to what the electric automaker will introduce. For those that aren’t familiar, the Model 3 and Model Y previously used Tesla’s 2170 cells, which were able to provide superior performance compared to the 18650 cells that were used in the Model S and Model X. However, the electric automaker had been working with Jeff Dahn and other researchers at Dalhousie University in Canada to develop new, revolutionary cells that would provide longer lifespans with more power and more energy.

Interestingly, these cells with higher performance would dramatically decrease Tesla’s cars’ cost, as the materials they used would be easier to obtain and cheaper to produce. Creating a more efficient and cost-effective battery cell was the main strategy in having Tesla’s vehicles comparable with gas cars in terms of cost.

Credit: Munro and Associates

Tesla uses 4,416 2170 cells in the Model Y, but this number is significantly lower with the 4680 cells due to their larger size, which carries significantly more energy and power than the previous cell. Munro states that only 960 cells will be used in the new battery pack, and with the increases in range, power, and energy, Tesla is truly onto something remarkable that will only increase their lead in the EV sector.

“We are focusing our attention on this, which is so much better than what they had with the 2170,” Munro said.

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Tesla rolled out the new 4680 cell at its highly-anticipated Battery Day event on September 22nd. CEO Elon Musk summarized Tesla’s plan to begin building a more affordable battery cell, ultimately leading to a more affordable vehicle. In summation, Tesla plans to decrease the cost of cell manufacturing by a significant amount and decrease the cost of money per kilowatt-hour by up to 56% through design, production efficiencies, and material sourcing.

One of Tesla’s biggest advantages in designing its own cells and packs is that it can significantly reduce costs while also increasing the ability to fix issues when they occur. One of the strategies with its battery cells from the very beginning was to individualize each cell so it was easier be traced and replaced if any issues were to occur. Teslarati covered a recent replacement of a Model S battery cell showed the process for fixing a pack when a cell goes awry.

The new 4680 cells have been used for several months, Elon Musk said in an interview earlier this year. However, not all vehicles utilize the new cells as the Kato Road cell production facility near Tesla’s Fremont factory is not producing enough yet. However, the increased production will eventually lead to Tesla using the 4680 batteries exclusively within its cars, which will lead to higher range ratings and increased performance specs, making Tesla’s EVs even more superior to its competitors.

Munro’s full 4680 pack breakdown is available below.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla Model Y L six-seater approved for Australia ahead of launch

The variant was listed as YL5NDB on the Australian government’s ROVER approval website.

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Credit: Tesla Asia/X

Tesla’s six-seat, extended-wheelbase Model Y L has been approved for sale in Australia, as per newly published government documents.

The variant, listed as YL5NDB on the Australian government’s ROVER approval website, has confirmed that Tesla has received regulatory clearance to offer the extended Model Y to domestic customers.

Documents seen by Drive show that the Model Y L has been approved in Australia in a single dual-motor, all-wheel-drive configuration. While Tesla has not formally announced a launch date, vehicles are typically approved for Australian sale several months before arriving in showrooms.

The Model Y L is a longer version of the regular Model Y, designed to accommodate a six-seat layout with two seats in each row. It measures 177mm longer overall than the regular Model Y, at 4969mm, and features a 150mm longer wheelbase at 3040mm.

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Australian approval documents list the Model Y L with the same nickel-manganese-cobalt battery pack used in the regular Model Y Long Range, which is expected to have a gross capacity of about 84kWh and a usable capacity of about 82kWh. Output is officially listed at 378kW in government filings, though real-world peak output may differ.

The Model Y L replaces the regular Model Y’s second-row bench with two captain’s chairs featuring heating, ventilation, and power adjustment. Heated third-row seats are also included.

Additional upgrades reported by Drive include an 18-speaker sound system, new front seats with single-piece backrests, and continuously variable shock absorbers. The only wheel option listed for the Australian model is 19-inch wheels.

In Europe, where the Model Y L has also received approval but has not yet launched, the variant is expected to claim up to 681km of WLTP range.

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Elon Musk highlights one of Tesla FSD Supervised’s most underrated features

In his post on X, Musk wrote, “Tesla self-driving now recognizes hand signals.”

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Credit: Tesla

Tesla’s Full Self-Driving (Supervised) is able to recognize and respond to hand signals, as highlighted recently by CEO Elon Musk.

In his post on X, Musk wrote, “Tesla self-driving now recognizes hand signals.”

Musk shared the update in a quote reply to a video posted by Tesla Europe, which showed a vehicle operating with Full Self-Driving (Supervised) navigating a tight lane in the Netherlands while responding to hand gestures from a person directing traffic.

Hand signal recognition is an important capability for advanced driver-assistance and autonomous systems. In real-world driving, pedestrians, construction workers, parking attendants, and other drivers frequently use hand gestures to direct traffic, yield right of way, or indicate when it is safe to proceed. For a self-driving system operating in mixed environments, interpreting these non-verbal cues is critical.

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Musk’s post comes as Tesla owners have surpassed 8 billion cumulative miles driven with FSD (Supervised) engaged. “Tesla owners have now driven >8 billion miles on FSD Supervised,” the company wrote in a post on X.

Annual FSD (Supervised) miles have increased sharply over the past five years. Roughly 6 million miles were logged in 2021, followed by 80 million in 2022, 670 million in 2023, 2.25 billion in 2024, and 4.25 billion in 2025. 

In the first 50 days of 2026 alone, Tesla owners logged another 1 billion miles. At the current pace, the fleet is trending toward approximately 10 billion FSD (Supervised) miles this year.

Tesla’s latest North America safety data, covering all road types over a 12-month period, also indicates that vehicles operating with FSD (Supervised) were recorded one major collision every 5,300,676 miles. By comparison, the U.S. average during the same period was one major collision every 660,164 miles.

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Tesla hiring for Commercial Charging role hints at Semi push in Europe

The job opening was highlighted by David Forer, Senior Project Developer for Charging at Tesla, on LinkedIn.

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Credit: @HinrichsZane/X

Tesla appears to be expanding its Commercial Charging efforts in Central Europe. The job opening was highlighted by David Forer, Senior Project Developer for Charging at Tesla, on LinkedIn.

In a post on LinkedIn, Forer stated that Tesla is looking for a “high-energy executer to own Commercial Charging Sales in Central Europe.” He added that the role will involve closing commercial deals across Tesla’s “entire product range (Supercharging & Megacharging).”

The job listing specifies that the hire will lead the sale of Tesla’s high-power charging products, including Supercharger and Heavy Duty Charging, to major partners such as charge point operators, real estate owners, and retail companies. The role requires fluency in German and English and is based onsite in Munich.

Tesla already operates more than 75,000 Superchargers globally, though the Semi’s Megacharger network is still in its early stages. The inclusion of Heavy Duty Charging in the job description is notable, then, as it aligns with Tesla’s Megacharger infrastructure, which is designed to support the Tesla Semi.

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Tesla CEO Elon Musk recently confirmed that the Tesla Semi is moving into high-volume production this 2026. In a post on X, Musk noted that “Tesla Semi starts high volume production this year.”

Aerial footage of the Tesla Semi Factory near Giga Nevada also shows that the facility looks nearly complete, with work now underway inside the facility. 

Tesla has also refreshed the Semi lineup on its official website, listing two variants: Standard and Long Range. The Standard trim offers up to 325 miles of range with an energy consumption rating of 1.7 kWh per mile, while the Long Range version provides up to 500 miles. 

Both variants support fast charging and can recover up to 60% of range in 30 minutes using compatible infrastructure such as the Megacharger Network.

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The presence of Heavy Duty Charging in a Central Europe-focused sales role could indicate that Tesla is preparing charging infrastructure ahead of wider Semi deployment in the region. While Tesla has not formally announced a European launch timeline for the Semi, the vehicle, particularly its range, makes it an ideal fit for the area.

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