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Tesla Armor Glass patent reveals ‘bulletproof’ secret to Cybertruck durability
Tesla rolled out several new patents related to the Cybertruck today, one of them being the “bulletproof” Armor Glass that CEO Elon Musk talked about on several occasions. The Cybertruck’s durability has been one of the vehicle’s most notorious features. The patent describes the multi-layered design that Tesla will use across several of its cars to prevent owners from spending big bucks on new windshields or windows after a scratch, crack or chip.
Perhaps the most notable memory from the Cybertruck event in November 2019 was when Tesla Chief Designer Franz von Holzhausen threw a metal ball at the Cybertruck’s driver’s door glass after slamming the stainless steel exoskeleton with a sledgehammer. After claiming the glass was durable enough to sustain several blows without cracking, the window did smash with the signature broken spheres imprinted into everyone’s mind who watched the event.
(Credit: Tesla)
Elon Musk stated that Franz’s initial sledgehammer hits damaged the base of the glass, weakening them to the point that the steel balls were able to easily break it. Musk proved later that the windows really were super durable by releasing a video of Franz throwing the same metal balls at the glass right before the Cybertruck was rolled out on stage. Now, the patent explains how Tesla created durable and near-indestructible automobile glass.
According to the patent, the combination of the “multi-layer glass stack” has about a 10% chance of failure with an impact of 2 J.
Tesla’s multi-layer glass stack is comprised of the following: an inner-facing layer that has been chemically strengthened with high strength in flexibility. It measures between .5 and 1.1 millimeters thick and has an adhesive interlayer, which conjoins it to an outer-facing layer that has energy absorptive properties. The outer layer includes “non-soda lime, low-CTE, high densification glass” that measures between 2 and 5 millimeters thick. The two layers and then joined together by the energy absorbent adhesive. The outer layer is comprised of borosilicate, a low-melting-point glass made from silica and boric oxide that is more resistant to thermal shock than any other common glass.
Tesla focused heavily on the process of creating a highly durable automotive glass that would be able to withstand normal instances on the road and remain damage-free during operation. The patent states that, typically, automotive glass can be chipped, cracked, or broken without much external force; something as small as a pebble that is launched into the air by another vehicle can cause enough damage to warrant an entire windshield replacement. Tesla wanted to avoid this as windshields can be expensive and difficult to replace.
- Credit: US Patent Office
- Credit: US Patent Office
In fact, the external-facing layer, in some embodiments, has the ability to resist crack initiation and crack propagation, making it durable in the event of a collision or if a foul ball happens to hit some glass when you’re at your kid’s little league game. It doesn’t appear that the Cybertruck will be the only vehicle to utilize the glass, as another illustration within the patent shows a sedan.
When Musk joined Jay Leno in a Cybertruck ride that was aired on MSNBC’s Jay Leno’s Garage a year ago today, the former late-night TV show host asked the Tesla CEO why anyone would want bulletproof, armored glass on their truck.
“Because it’s badass, and it’s super cool,” Musk quickly replied. “Do you want your truck to be bulletproof or not?”
The full patent for Tesla’s Armored Glass is available below.
Tesla Cybertruck Armored Glass by Joey Klender on Scribd
News
Morgan Stanley’s Adam Jonas dubs Tesla FSD a “game changer” after marathon drive
Jonas reported that FSD handled more than 99% of the miles.

Morgan Stanley’s analyst Adam Jonas shared a notable endorsement of Tesla’s Full Self-Driving (FSD) software after completing a 1,400-mile round trip from New York to Michigan in his Model Y.
Jonas reported that FSD handled more than 99% of the miles, calling the system “a game changer” for long-distance driving.
Hands-free experience
Jonas drove his 2021 Tesla Model Y equipped with Hardware 3 and FSD Supervised v12.6.4, and he used the system nearly the entire trip. “Having your hands off the wheel and feet off the pedals for nearly 12 hours of driving is a real game changer that is hard to appreciate without experiencing it for yourself,” he noted.
He explained that outside of two heavy downpours, one on the Pennsylvania Turnpike and another in suburban Detroit, plus some light maneuvering in fast food parking lots, FSD handled the drive without any human intervention. “FSD made no mistakes or close calls that I recall. The system handles highways very safely and confidently. I cannot imagine buying another EV without FSD.”
Broader implications
Jonas added that he has used FSD consistently over the past 18 months, and the $8,000 he paid for the feature feels like a bargain considering the value. He also praised Tesla’s Supercharging network, which supported his trip without issue.
Jonas has been one of Wall Street’s most closely followed voices on Tesla, and his comments add weight to the ongoing debate about the role of autonomy in the company’s future. His current price target for Tesla stock stands at $410. During Morgan Stanley’s 13th Annual Laguna Conference, he echoed similar experiences with Tesla’s software, emphasizing that FSD “probably drove well over 99% of the miles” on his recent trips.
Elon Musk
Elon Musk just bought $1 billion in Tesla stock, his biggest purchase ever
Prior to this latest move, Musk’s most recent purchase was for about 200,000 shares worth $10 million in 2020.

Tesla (NASDAQ:TSLA) shares rose on Monday after CEO Elon Musk disclosed a rare insider purchase of company stock worth about $1 billion.
A filing with the U.S. Securities and Exchange Commission (SEC) revealed that Musk acquired 2.57 million shares last Friday at various prices. The move represents Musk’s largest TSLA purchase ever by value, as per Verity data.
Elon Musk’s TSLA purchase
The disclosure sent Tesla shares up more than 8% in premarket trading Monday, as investors read the purchase as a notable vote of confidence, as stated in a CNBC report. Tesla stock had closed slightly lower Friday but remains more than 25% higher over the past three months. It should be noted that prior to this latest move, Musk’s most recent purchase was for about 200,000 shares worth $10 million in 2020.
Market watchers say the purchase could help shore up investor sentiment amid a volatile year for TSLA stock. Shares have faced pressure from a variety of factors, from year-over-year sales challenges due to the new Model Y changeover, political controversies tied to Musk, and reduced U.S. incentives for EVs under the Trump administration. Nevertheless, analysts such as Wedbush’s Dan Ives stated that Musk’s purchase was a “huge sign of confidence for Tesla bulls and shows Musk is doubling down on his Tesla A.I. bet.”
Tesla and Elon Musk
Musk already owns about 13% of Tesla, and his latest purchase comes as the company prepares for a key shareholder vote in November. Investors will decide whether to approve a compensation package for Musk that could ultimately be worth as much as $975 billion if ambitious market value milestones are achieved. The package has a long-term target of pushing Tesla’s market capitalization to $8.5 trillion, compared with about $1.3 trillion at Friday’s close.
Wall Street’s current consensus price target still implies a roughly 20% decline from current levels, though some Tesla bulls remain optimistic that the company could shift its focus toward autonomy, AI, and robotics. Musk has also asked shareholders to approve an investment into his latest venture, xAI.
News
Tesla adjusts one key detail of Robotaxi operations in Austin

Tesla is adjusting one key detail of Robotaxi operations in Austin: service hours.
Tesla’s Robotaxi platform in Austin has been active since late June and has been running smoothly since then. It has its limits, as Tesla has set hours that Robotaxis can operate, as well as a distinct Service Area, also known as a geofence, which has expanded three times already.
While the geofence is currently approximately 170 square miles in size, Tesla has recently enabled freeway drives, which also necessitated an adjustment to the company’s strategy with its “Safety Monitors.”
Tesla explains why Robotaxis now have safety monitors in the driver’s seat
Traditionally, they sit in the passenger’s seat. During highway driving, they move to the driver’s seat.
These are just a few adjustments that have been made over the past two and a half months. Now, Tesla is adjusting the service hours of Robotaxi operation in Austin, but only slightly.
Tesla will now operate its Robotaxi ride-hailing service from 6 a.m. to 2 a.m., extending the hours by two hours. It previously shut down at midnight.
🚨 Tesla Robotaxi operation in Austin now will end at 2 a.m., a two-hour extension from its previous end time of midnight.
Its new service hours are now 6 a.m. to 2 a.m. local time pic.twitter.com/wXdYO6ARPB
— TESLARATI (@Teslarati) September 13, 2025
Tesla has implemented a variety of safeguards to ensure riders and drivers are safe during Robotaxi rides, and they have made it a point to adjust things when they feel confident that it will not cause any issues.
Many people have been critical of Robotaxi, especially because a person sits in the front of the car.
However, an accident or some type of mistake could do more damage to the autonomous travel sector than anything else. This would not just impact Tesla, but any company operating an autonomous ride-hailing service in the country.
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