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Tesla-style Giga Presses and Megacasts on the cards for Volkswagen’s future EV plans

Credit: Idea Group/YouTube

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With Tesla expanding its vehicle production capabilities through the deployment of facilities like Gigafactory Berlin and Giga Texas, the company’s lead in the electric vehicle sector has never been more evident. It is then unsurprising that some of Tesla’s competitors in the automotive segment are emulating some of the EV maker’s innovations to help them catch up in the electric car market. 

Just last month, Volvo revealed that it would also be using Tesla-style megacasts for its next-generation electric vehicles. Volvo Solution Architect Vehicle Platform Mikael Fermer noted that the use of megacasts, which drastically reduce the number of components in a vehicle, would be the “biggest technology shift since we switched from wood to steel for car bodies.” 

And now, Volkswagen also seems to be looking into the use of megacasts for its next-generation electric cars. VW is already a fairly successful electric vehicle maker among its legacy auto peers, but the company is still not quite as innovative as younger companies like Tesla. Tesla, for example, is already capable of churning out a Model Y in ten hours at Giga Berlin, but Volkswagen still takes about three times as much time to build the ID.3, a smaller electric car. 

Volkswagen aims to improve its electric vehicle production process with its Trinity EV plant, a facility that’s expected to be operational in 2026. The Trinity plant is expected to improve EV production times for Volkswagen, which should be possible through the use of innovations such as large die castings and more automation. In a statement to Reuters, Volkswagen brand production chief Christian Vollmer noted that the company would achieve something big if it can produce electric cars in just ten hours. 

“Our goal is clear: we want to set the standard with our production. If we can get to ten hours, we have achieved something big,” Vollmer said, adding that Volkswagen is already improving its productivity at a rate of about 5% per year. 

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Volkswagen is one of the world’s most experienced automakers, but it is quickly learning that building electric vehicles is a completely different ballgame. The company can already build cars like the Tiguan and Polo in 18 and 14 hours at its Germany and Spain plants, but its all-electric ID.3 still takes about 30 hours to build. Vollmer noted that improvements should be possible in the Trinity plant since the facility would allow the company to condense its operations.

However, it should be noted that Volkswagen does not plan to have Giga Presses at its new plant in Wolfsburg. Instead, the company plans to install the house-sized machines at a facility in Kassel, about 100 miles away, and simply transport the large die cast components by train. 

Tesla, for its part, has noted that its efficiency in Gigafactory Berlin is due in no small part to its two Giga Presses, which apply 6,000 tonnes of pressure to make the rear underbody of the Model Y. Giga Berlin’s press shop can produce 17 components in less than six minutes for now, but with six more Giga Presses set to be deployed in the near future, the electric vehicle maker would be capable of producing its best-selling all-electric crossover even faster. 

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla FSD fleet is nearing 7 billion total miles, including 2.5 billion city miles

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles.

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Tesla’s Full Self-Driving (Supervised) fleet is closing in on almost 7 billion total miles driven, as per data posted by the company on its official FSD webpage. 

These figures hint at the massive scale of data fueling Tesla’s rapid FSD improvements, which have been quite notable as of late.

FSD mileage milestones

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles. Tesla owner and avid FSD tester Whole Mars Catalog also shared a screenshot indicating that from the nearly 7 billion miles traveled by the FSD fleet, more than 2.5 billion miles were driven inside cities. 

City miles are particularly valuable for complex urban scenarios like unprotected turns, pedestrian interactions, and traffic lights. This is also the difference-maker for FSD, as only complex solutions, such as Waymo’s self-driving taxis, operate similarly on inner-city streets. And even then, incidents such as the San Francisco blackouts have proven challenging for sensor-rich vehicles like Waymos. 

Tesla’s data edge

Tesla has a number of advantages in the autonomous vehicle sector, one of which is the size of its fleet and the number of vehicles training FSD on real-world roads. Tesla’s nearly 7 billion FSD miles then allow the company to roll out updates that make its vehicles behave like they are being driven by experienced drivers, even if they are operating on their own. 

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So notable are Tesla’s improvements to FSD that NVIDIA Director of Robotics Jim Fan, after experiencing FSD v14, noted that the system is the first AI that passes what he described as a “Physical Turing Test.” 

“Despite knowing exactly how robot learning works, I still find it magical watching the steering wheel turn by itself. First it feels surreal, next it becomes routine. Then, like the smartphone, taking it away actively hurts. This is how humanity gets rewired and glued to god-like technologies,” Fan wrote in a post on X. 

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Tesla starts showing how FSD will change lives in Europe

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

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Credit: Grok Imagine

Tesla has launched Europe’s first public shuttle service using Full Self-Driving (Supervised) in the rural Eifelkreis Bitburg-Prüm region of Germany, demonstrating how the technology can restore independence and mobility for people who struggle with limited transport options. 

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

Officials see real impact on rural residents

Arzfeld Mayor Johannes Kuhl and District Administrator Andreas Kruppert personally tested the Tesla shuttle service. This allowed them to see just how well FSD navigated winding lanes and rural roads confidently. Kruppert said, “Autonomous driving sounds like science fiction to many, but we simply see here that it works totally well in rural regions too.” Kuhl, for his part, also noted that FSD “feels like a very experienced driver.”

The pilot complements the area’s “Citizen Bus” program, which provides on-demand rides for elderly residents who can no longer drive themselves. Tesla Europe shared a video of a demonstration of the service, highlighting how FSD gives people their freedom back, even in places where public transport is not as prevalent.

What the Ministry for Economic Affairs and Transport says

Rhineland-Palatinate’s Minister Daniela Schmitt supported the project, praising the collaboration that made this “first of its kind in Europe” possible. As per the ministry, the rural rollout for the service shows FSD’s potential beyond major cities, and it delivers tangible benefits like grocery runs, doctor visits, and social connections for isolated residents. 

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“Reliable and flexible mobility is especially vital in rural areas. With the launch of a shuttle service using self-driving vehicles (FSD supervised) by Tesla in the Eifelkreis Bitburg-Prüm, an innovative pilot project is now getting underway that complements local community bus services. It is the first project of its kind in Europe. 

“The result is a real gain for rural mobility: greater accessibility, more flexibility and tangible benefits for everyday life. A strong signal for innovation, cooperation and future-oriented mobility beyond urban centers,” the ministry wrote in a LinkedIn post

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Tesla China quietly posts Robotaxi-related job listing

Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

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Credit: Tesla

Tesla has posted a new job listing in Shanghai explicitly tied to its Robotaxi program, fueling speculation that the company is preparing to launch its dedicated autonomous ride-hailing service in China. 

As noted in the listing, Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

Robotaxi-specific role

The listing, which was shared on social media platform X by industry watcher @tslaming, suggested that Tesla China is looking to fill the role urgently. The job listing itself specifically mentions that the person hired for the role will be working on the Low Voltage Hardware team, which would design the circuit boards that would serve as the nervous system of the Robotaxi. 

Key tasks for the role, as indicated in the job listing, include collaboration with PCB layout, firmware, mechanical, program management, and validation teams, among other responsibilities. The role is based in Shanghai.

China Robotaxi launch

China represents a massive potential market for robotaxis, with its dense urban centers and supportive policies in select cities. Tesla has limited permission to roll out FSD in the country, though despite this, its vehicles have been hailed as among the best in the market when it comes to autonomous features. So far, at least, it appears that China supports Tesla’s FSD and Robotaxi rollout.

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This was hinted at in November, when Tesla brought the Cybercab to the 8th China International Import Expo (CIIE) in Shanghai, marking the first time that the autonomous two-seater was brought to the Asia-Pacific region. The vehicle, despite not having a release date in China, received a significant amount of interest among the event’s attendees. 

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