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Tesla-style Giga Presses and Megacasts on the cards for Volkswagen’s future EV plans

Credit: Idea Group/YouTube

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With Tesla expanding its vehicle production capabilities through the deployment of facilities like Gigafactory Berlin and Giga Texas, the company’s lead in the electric vehicle sector has never been more evident. It is then unsurprising that some of Tesla’s competitors in the automotive segment are emulating some of the EV maker’s innovations to help them catch up in the electric car market. 

Just last month, Volvo revealed that it would also be using Tesla-style megacasts for its next-generation electric vehicles. Volvo Solution Architect Vehicle Platform Mikael Fermer noted that the use of megacasts, which drastically reduce the number of components in a vehicle, would be the “biggest technology shift since we switched from wood to steel for car bodies.” 

And now, Volkswagen also seems to be looking into the use of megacasts for its next-generation electric cars. VW is already a fairly successful electric vehicle maker among its legacy auto peers, but the company is still not quite as innovative as younger companies like Tesla. Tesla, for example, is already capable of churning out a Model Y in ten hours at Giga Berlin, but Volkswagen still takes about three times as much time to build the ID.3, a smaller electric car. 

Volkswagen aims to improve its electric vehicle production process with its Trinity EV plant, a facility that’s expected to be operational in 2026. The Trinity plant is expected to improve EV production times for Volkswagen, which should be possible through the use of innovations such as large die castings and more automation. In a statement to Reuters, Volkswagen brand production chief Christian Vollmer noted that the company would achieve something big if it can produce electric cars in just ten hours. 

“Our goal is clear: we want to set the standard with our production. If we can get to ten hours, we have achieved something big,” Vollmer said, adding that Volkswagen is already improving its productivity at a rate of about 5% per year. 

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Volkswagen is one of the world’s most experienced automakers, but it is quickly learning that building electric vehicles is a completely different ballgame. The company can already build cars like the Tiguan and Polo in 18 and 14 hours at its Germany and Spain plants, but its all-electric ID.3 still takes about 30 hours to build. Vollmer noted that improvements should be possible in the Trinity plant since the facility would allow the company to condense its operations.

However, it should be noted that Volkswagen does not plan to have Giga Presses at its new plant in Wolfsburg. Instead, the company plans to install the house-sized machines at a facility in Kassel, about 100 miles away, and simply transport the large die cast components by train. 

Tesla, for its part, has noted that its efficiency in Gigafactory Berlin is due in no small part to its two Giga Presses, which apply 6,000 tonnes of pressure to make the rear underbody of the Model Y. Giga Berlin’s press shop can produce 17 components in less than six minutes for now, but with six more Giga Presses set to be deployed in the near future, the electric vehicle maker would be capable of producing its best-selling all-electric crossover even faster. 

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Model Y gets fresh configuration with three highly requested features

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Credit: Tesla

Tesla has launched a new Model Y configuration in the “Premium” trim, and it comes with three highly requested features that have launched in markets outside of the U.S. and in other trims.

Tesla announced on Monday night that it has officially launched the Model Y Premium in a seven-seat configuration, which also comes standard with a 16″ touchscreen and black headliner, both of which are featured in the Model Y Performance trim.

The seven-seat configuration is highly requested by consumers and helps fill out the more spacious SUV offering that the lineup has missed outside of the Model X, which prices out many consumers. This new upgrade only costs $2,500 extra for all three features, bringing the cash price to $48,990.

The move to add the seven-seat configuration with the black headliner and additional screen size is a welcome addition, as many Tesla fans have asked the company to come out with an SUV with more seating capacity. Although it is not a full-size SUV, the additional seating will certainly attract some buyers with bigger families.

It appears the third row is slightly more spacious than the past iteration of the seven-seat Model Y, which was available in the previous design pre-Juniper:

 

Credit: Tesla

However, it definitely still appears to be pretty cramped in terms of legroom. It will definitely be a seating arrangement for smaller passengers, mostly reserved for children.

The other two upgrades are the black headliner, which was launched in other markets and in the Model Y Performance. Many owners have wanted this change, and Tesla listened, but is only offering it with the seven-seat configuration. It also has a larger 16″ touchscreen, also present in the Model Y Performance exclusively:

Credit: Tesla

It is a nice touch to add these highly requested features to the all-electric crossover, which was the best-selling vehicle in the world for the third consecutive year.

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Tesla expands its branded ‘For Business’ Superchargers

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Credit: Francis Energy

Tesla has expanded its branded ‘For Business’ Supercharger program that it launched last year, as yet another company is using the platform to attract EV owners to its business and utilize a unique advertising opportunity.

Francis Energy of Oklahoma is launching four Superchargers in Norman, where the University of Oklahoma is located. The Superchargers, which are fitted with branding for Francis Energy, will officially open tomorrow.

It will not be the final Supercharger location that Francis Energy plans to open, the company confirmed to EVWire.

Back in early September, Tesla launched the new “Supercharger for Business” program in an effort to give businesses the ability to offer EV charging at custom rates. It would give their businesses visibility and would also cater to employees or customers.

“Purchase and install Superchargers at your business,” Tesla wrote on a page on its website for the new program. “Superchargers are compatible with all electric vehicles, bringing EV drivers to your business by offering convenient, reliable charging.”

The first site opened in Land O’ Lakes, Florida, which is Northeast of Tampa, as a company called Suncoast launched the Superchargers for local EV owners.

Tesla launches its new branded Supercharger for Business with first active station

The program also does a great job at expanding infrastructure for EV owners, which is something that needs to be done to encourage more people to purchase Teslas and other electric cars.

Francis Energy operates at least 14 EV charging locations in Oklahoma, spanning from Durant to Oklahoma City and nearly everywhere in between. Filings from the company, listed by Supercharge.info, show the company’s plans to convert some of them to Tesla Superchargers, potentially utilizing the new Supercharger for Business program to advertise.

Moving forward, more companies will likely utilize Tesla’s Supercharger for Business program as it presents major advantages in a variety of ways, especially with advertising and creating a place for EV drivers to gain range in their cars.

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Tesla Cybercab ‘breakdown’ image likely is not what it seems

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Credit: TslaChan | X

Tesla Cybercab is perhaps the most highly-anticipated project that the company plans to roll out this year, and as it is undergoing its testing phase in pre-production currently, there are some things to work through with it.

Over the weekend, an image of the Cybercab being loaded onto a tow truck started circulating on the internet, and people began to speculate as to what the issue could be.

The Cybercab can clearly be seen with a Police Officer and perhaps the tow truck driver by its side, being loaded onto, or even potentially unloaded from, the truck.

However, it seems unlikely it was being offloaded, as its operation would get it to this point for testing to begin with.

It appears, at first glance, that it needs assistance getting back to wherever it came from; likely Gigafactory Texas or potentially a Bay Area facility.

The Cybercab was also spotted in Buffalo, New York, last week, potentially undergoing cold-weather testing, but it doesn’t appear that’s where this incident took place.

It is important to remember that the Cybercab is currently undergoing some rigorous testing scenarios, which include range tests and routine public road operation. These things help Tesla assess any potential issue the vehicle could run into after it starts routine production and heads to customers, or for the Robotaxi platform operation.

This is not a one-off issue, either. Tesla had some instances with the Semi where it was seen broken down on the side of a highway three years ago. The all-electric Semi has gone on to be successful in its early pilot program, as companies like Frito-Lay and PepsiCo. have had very positive remarks.

Tesla reveals its first Semi customer after launch

The Cybercab’s future is bright, and it is important to note that no vehicle model has ever gone its full life without a breakdown. It happens, it’s a car.

Nevertheless, it is important to note that there has been no official word on what happened with this particular Cybercab unit, but it is crucial to remember that this is the pre-production testing phase, and these things are more constructive than anything.

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