News
Tesla is performing Model Y Giga Press casting tests at Texas factory: rumor
Tesla’s Giga Texas production facility is rumoredly undergoing some test runs of the Model Y’s rear, one-piece casting months ahead of its scheduled initial production phases, according to some close to the project.
Tesla has spent the last year developing land and constructing its largest Gigafactory production facility to date in Austin, Texas. In what will eventually become a production facility that will supply the Eastern portion of North America with Model 3 and Model Y builds and the Cybertruck, Tesla has made tremendous progress in Austin. It appears that the company is already performing casting tests ahead of production phases.
According to Texas resident and frequent Giga Texas visitor Joe Tegtmeyer, who also flies drones over the site to track progress, a source close to the operation in Austin says that the first test casting was completed by Giga Press #1. The Giga Press is a large casting machine from IDRA, an Italian manufacturer. Tesla has utilized the Giga Press for the Model Y’s single-piece rear casting.
“I was given information by a reliable on-site source that late last evening…the first test casting was completed by Gigag Press #1! This was a Model Y rear casting,” Tegtmeyer said.
Great news! Update Giga Texas: Quad Squad Joe Tegtmeyer has heard that the *first* test casting for the Model Y was completed here in Texas!
? @JoeTegtmeyer pic.twitter.com/LlP8dgoNHu— Tesla Owners of Austin (@AustinTeslaClub) May 13, 2021
Tesla introduced the rear casting with the Model Y to eliminate an excessive number of parts that make up the frame of the car. Tesla went from 70 pieces to 1 single-piece with the introduction of the Giga Press and the single-piece casting, and it has been one way the automaker has increased production efficiency and build quality. Tesla also plans to use the Giga Press’s single-piece casting for the Cybertruck by using an over 8,000-tone-force machine. Giga Texas is not and will not be the only facility under Tesla ownership to utilize a Giga Press, either. There are currently three casting machines installed in China at Giga Shanghai, two at Tesla’s Fremont Factory in Northern California, and there will be Giga Presses at both Giga Texas and Giga Berlin, where the Model Y will be the top priority when production begins.
The use of a casting machine to create a one-piece rear frame for the Model Y not only increases production efficiency and build quality but also improves vehicle safety in the event of a rear-end collision. While the Model Y and the Cybertruck will be using the Giga Press casting design in the near future, CEO Elon Musk said that the Model 3 would also eventually use a single-piece casting, just not anytime soon.
Musk said in an interview with Sandy Munro:
“At some point, we probably will switch to a single-piece casting, but I think we need to get the Texas factory and the Berlin factory going. We do have an issue. It is hard to change the wheels on the bus when it is going 80 MPH down the highway. So, Model 3 is…well, was most of our volume. Model Y will exceed Model 3, but we just need an opportunity to redo the factory without blowing the cash flow of the company.”
The news of Tesla performing casting test runs at Giga Texas only helps the company’s narrative that production will begin soon. Currently, Tesla’s contracted crews on the site are working to install and commission the machinery that will eventually pump out hundreds of thousands of electric vehicles every year.
Check out Joe Tegtmeyer’s most recent Giga Texas flyover below.
Energy
Tesla Energy gains UK license to sell electricity to homes and businesses
The license was granted to Tesla Energy Ventures Ltd. by UK energy regulator Ofgem after a seven-month review process.
Tesla Energy has received a license to supply electricity in the United Kingdom, opening the door for the company to serve homes and businesses in the country.
The license was granted to Tesla Energy Ventures Ltd. by UK energy regulator Ofgem after a seven-month review process.
According to Ofgem, the license took effect at 6 p.m. local time on Wednesday and applies to Great Britain.
The approval allows Tesla’s energy business to sell electricity directly to customers in the region, as noted in a Bloomberg News report.
Tesla has already expanded similar services in the United States. In Texas, the company offers electricity plans that allow Tesla owners to charge their vehicles at a lower cost while also feeding excess electricity back into the grid.
Tesla already has a sizable presence in the UK market. According to price comparison website U-switch, there are more than 250,000 Tesla electric vehicles in the country and thousands of Tesla home energy storage systems.
Ofgem also noted that Tesla Motors Ltd., a separate entity incorporated in England and Wales, received an electricity generation license in June 2020.
The new UK license arrives as Tesla continues expanding its global energy business.
Last year, Tesla Energy retained the top position in the global battery energy storage system (BESS) integrator market for the second consecutive year. According to Wood Mackenzie’s latest rankings, Tesla held about 15% of global market share in 2024.
The company also maintained a dominant position in North America, where it captured roughly 39% market share in the region.
At the same time, competition in the energy storage sector is increasing. Chinese companies such as Sungrow have been expanding their presence globally, particularly in Europe.
Elon Musk
Elon Musk shares big Tesla Optimus 3 production update
According to Musk, Tesla is in the final stages of completing Optimus 3, which he described as one of the world’s most advanced humanoid robots.
Tesla CEO Elon Musk has stated that production of Optimus 3 could begin this summer. Musk shared the update in his interview at the Abundance Summit.
According to Musk, Tesla is in the final stages of completing Optimus 3, which he described as one of the world’s most advanced humanoid robots.
“We’re in the final stages of completion of Optimus 3, which is really going to be by far the most advanced robot in the world. Nothing’s even close. In fact, I haven’t even seen demos of robots that are as good as Optimus 3,” Musk said.
He also set expectations on the pace of Optimus 3’s production ramp, stating that the initial volumes of the humanoid robot will likely be very low. Musk did, however, also state that high production rates for Optimus 3 should be possible in 2027.
“I think we’ll start production on Optimus 3 this summer, but very slow at first, like sort of this classic S-curve ramp of manufacturing units versus time. And then, probably reach high volume production around summer next year,” he said.
Interestingly enough, the CEO hinted that Tesla is looking to iterate on the robot quickly, potentially releasing a new Optimus design every year.
“We’ll have Optimus 4 design complete next year. We’ll try to release a new robot design every year,” Musk stated.
Tesla has already outlined broader plans for scaling Optimus production beyond its first manufacturing line. Musk previously stated that Optimus 4 will be built at Gigafactory Texas at significantly higher production volumes.
Initial production lines for the robot are expected to be located at Tesla’s Fremont Factory, where the company plans to establish a line capable of producing up to 1 million robots per year.
A larger production ramp is expected to occur at Gigafactory Texas, where Musk has previously suggested could eventually support production of up to 10 million robots per year.
“We’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk said previously.
The comments suggest that while Optimus 3 will likely begin production at Fremont, Tesla’s larger-scale manufacturing push could arrive with Optimus 4 at Gigafactory Texas.
Elon Musk
Tesla showcases Optimus humanoid robot at AWE 2026 in Shanghai
Tesla’s humanoid robot was presented as part of the company’s exhibit at the Shanghai electronics show.
Tesla showcased its Optimus humanoid robot at the 2026 Appliance & Electronics World Expo (AWE 2026) in Shanghai. The event opened Thursday and featured several Tesla products, including the company’s humanoid robot and the Cybertruck.
The display was reported by CNEV Post, citing information from local media outlet Cailian and on-site staff at the exhibition.
Tesla’s humanoid robot was presented as part of the company’s exhibit at the Shanghai electronics show. On-site staff reportedly stated that mass production of the robot could begin by the end of 2026.
Tesla previously indicated that it plans to manufacture its humanoid robots at scale once production begins, with its initial production line in the Fremont Factory reaching up to 1 million units annually. An Optimus production line at Gigafactory Texas is expected to produce 10 million units per year.
Tesla China previously shared a teaser image on Weibo showing a pair of highly detailed robotic hands believed to belong to Optimus. The image suggests a design with finger proportions and structures that closely resemble those of a human hand.
Robotic hands are widely considered one of the most difficult engineering challenges in humanoid robotics. For a system like Optimus to perform complex real-world tasks, from factory work to household activities, the robot would require highly advanced dexterity.
Elon Musk has previously stated that Optimus has the capability to eventually become the first real-world example of a Von Neumann machine, a self-replicating system capable of building copies of itself, even on other planets. “Optimus will be the first Von Neumann machine, capable of building civilization by itself on any viable planet,” Musk wrote in a post on X.