Tesla has filed a recently-published patent application titled “High-Speed Wiring System Architecture” that addresses an important aspect of its Full Self-Driving (FSD) suite: redundancy.
Traditional computer wiring systems often have no redundancy in their communications. Individual devices are connected to a central point (such as a processor), and each device receives communications separately from that point via some sort of cable. If one of the connections fails, communications to the device fails, and in a self-driving situation, that could mean complete system failure.
Simply adding more backup cables isn’t really a great solution, either. More wires mean more connection points, and if you’ve ever worked with microcontrollers or circuit boards professionally or as a hobby, you can already see the downside to this. More connection points mean bigger boards, and bigger boards mean higher manufacturing costs.
This is where Tesla’s new wiring system comes in, which was published on August 15, 2019 as US Patent Publication No. 2019/0248310.
The wiring architecture, as described, comprises a bi-directional backbone cable that forms a loop to and from a processor; along that backbone are connected devices (i.e., segments) with hubs inside associated with one or more cameras and/or radars. The backbone can function as two separate loops, meaning if one portion of the backbone fails, data from all the devices and hubs can still be sent to and from the processor thanks to the dual-loop capacity.
Perhaps a good way to visualize this is to imagine bumper cars or a marble traveling in a loop unimpeded. If a barrier were to suddenly be erected, the car and marble would bump the barrier and travel in the opposite direction. Or, instead of a barrier to bump, imagine a sharp U-turn came up, forcing the travel back in the other direction. The U-turn would happen on either side of the barrier, meaning motion (communication) would still continue back and forth to the processor despite a break in the larger loop (backbone).
The specific advantage of this new architecture over traditional systems, other than less cables connected to the processor, is that each hub within the devices is also connected in serial or in parallel to the other hubs via the backbone. If one hub within a device fails, the other hubs can still transmit to the backbone and thus to the processor. In a traditional system, if one cable to/from a device fails, all communications to/from radars and cameras inside the device fails.
Essentially, what Tesla’s done here is mitigate the damage of one thing failing in an FSD system to just that one thing. Here’s how the application sums up that concept: “In embodiments, when backbone is formed using a bi-directional cable…then the wiring system architecture can tolerate one fault in the backbone while still maintaining communication pathways for all hubs and devices.”
Notably, Tesla’s patent application also specifies that its technology could be used in a variety of vehicles, including semi-trucks, indicating the company may intend to use the architecture as a standard setup for all its FSD programs in the future. Additionally, language is included to broaden the architecture’s application to farming, nautical, and other industrial applications.
A few of Tesla’s recent patent applications have demonstrated numerous efforts being made to improve the safety of FSD systems wherever opportunities for improvement are found. For example, an application published in May titled “System and Method for Handling Errors in a Vehicle Neural Network Processor” describes a way to safely handle errors encountered in self-driving software. Another application titled “Autonomous Driving System Emergency Signaling” describes a method of quickly communicating emergency information from vehicle sensors feeding into autonomous driving software. While Full Self-Driving may take a significant amount of time to be fully implemented for a variety of reasons, there’s no question that Tesla is working hard to make it a reality.
Tesla has officially launched the Model Y L in the United States and Puerto Rico for $61,990. It is the longer-wheelbase version of the Model Y, and has been available in China since last year.
Tesla brings the Model Y L to the U.S. just months after it phased out the only pure SUV in its lineup, the Model X. It is slightly longer than the Model Y configurations that are already available in the U.S., and features a three-row, six-seat setup with Captain’s Chairs being among the many features that make this a truly fantastic offering.
The Model Y L is priced competitively at $61,990, and features 325 miles of range and a 0-60 MPH in just 4.4 seconds.
Tesla also added a handful of new features that are not available in even the Premium Model Y. Here’s a full list of its features:
- Heated/Ventilated Front Seats with Powered Thigh Cushion
- Heated/Ventilated Captain’s Seats in Second Row with Powered Armrests & One-Touch Fold
- Heated Third-Row Seats with Power Recline, One-Touch Fold & Child Seat Anchors
- Improved Airflow, Increased Efficiency, More Range
- 89 cubic feet of trunk space
- Upgraded Acoustic Glass and Suspension to Minimize Road Noise
- Adaptive Damping for a Smooth, Stable Ride
- Staggered Tires for Enhanced Grip
- Larger Tailgate for Better Rear Visibility and Bigger Windows Overall
- 16″ First Row and 8″ Second Row Touchscreens
- 19-Speaker Immersive Tesla Audio
- 50W Wireless Charging Pads with Active Cooling and Charging Ports for All Other Seats
- FSD Supervised and Integrated Grok AI
Tesla is also delivering these first units as a “Launch Series,” which comes with additional features, such as:
- Door Trim Puddle Lights
- Suede Dashboard Wing
- Exterior and Interior Badging
- Floor Mats
- Sill Plates
The launch of the Model Y L in the U.S. marks a huge offering from Tesla to U.S. consumers. People have been calling for Tesla to bring a larger car to the U.S., and it needed it more than ever now that the Model X is gone.
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- Credit: Tesla
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- Credit: Tesla
It is a huge accomplishment for Tesla to get the Model Y L to the U.S., and after reporting strong deliveries today, it will be interesting to see how this car impacts future quarterly delivery reports.
Deliveries for the Model Y L “Launch Series” are slated for September or October of this year.
Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.
The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.
The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”
Looking forward to the long weekend pic.twitter.com/URzH6zOUdn
— Tesla (@Tesla) July 1, 2026
Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.
With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.
However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.
Tesla uploaded a Model Y L to the Gallery last night:
This looks like a Model Y L https://t.co/TpnBwrLmH9
— TESLARATI (@Teslarati) July 2, 2026
This seems to be another indication that the Model Y L is coming to the United States.
Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.
Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.
Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.
It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.
As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.
The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.
It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.
Tesla’s ‘megacasts’ are key to massive build quality improvements
While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.
This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.
Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.
The full interview with Lars Moravy is available below:
🚨 If you’re a Tesla investor, this is one interview you don’t want to skip. The full video posted below.
Jeff Lutz @thejefflutz and I sat down with Tesla VP of Engineering Lars Moravy, and it was packed with insights!
A few of the biggest takeaways:
• Cybercab is expected to… pic.twitter.com/fhYSr2dCqP
— Herbert Ong (@herbertong) July 1, 2026
Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990
Tesla just told us twice that Model Y L is coming to the U.S.
