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Once-hailed ‘Tesla Killer’ Audi e-tron slows down production to just 6 hrs/day: report

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The Audi e-tron, once dubbed by avid Tesla critics as a potential “Tesla Killer,” is reportedly running into production problems due to a constrained supply of batteries and a slower-than-expected delivery of electric motors. These production problems have reportedly caused Audi to postpone the release of its upcoming all-electric car, the e-tron Sportback, to 2020, roughly a year later than its intended 2019 release date.

Sources familiar with the activities in Audi’s Brussels plant have told The Brussels Times that the German carmaker is currently being constrained by LG Chem, which supplies the e-tron’s batteries. LG Chem is the supplier of choice for a number of electric vehicles, such as the Porsche Taycan and the Jaguar I-PACE. The local publication’s sources claim that LG Chem is pushing up prices, resulting in Audi having to compete with rival automakers like BMW and Mercedes-Benz to acquire batteries for the e-tron.

This is but half of the e-tron plant’s current issues, according to the Times‘ sources. Audi is reportedly seeing delays in the deliveries of the e-tron’s electric motors as well. The SUV’s electric motors are delivered from an Audi plant in Györ, Hungary, whose workers participated in a strike earlier this year. As a result of these issues, the Brussels plant has reportedly shortened its operations to just 6 hours a day to match production to parts availability. The sources claimed that Audi will likely shift the plant to a 4-day work week in the near future.

It is unfortunate to see Audi encountering production issues with the e-tron, its first all-electric vehicle. Audi is one of the auto industry’s biggest names, having been founded in 1909. Despite its extensive experience in building cars, the company has proven to not be immune to the difficulties of electric car production, something that younger companies such as Tesla have been dealing with for years. Prior to the e-tron’s launch, the vehicle was hyped by Tesla critics as a potential “Tesla Killer,” citing, among other things, Audi’s experience in car manufacturing. As the company is learning now, it appears that building electric cars might not be as easy as Tesla skeptics would think.

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Mass producing electric cars is something that Tesla continues to learn. After a gruelling “production hell” with the Model 3, Tesla has arguably become one of the most experienced electric car makers in the auto industry despite its young age. This has allowed the company to have enough foresight to secure the supply of batteries (at least to a large degree) for its electric vehicles, as represented by Gigafactory 1 in Nevada. The company has also opted for a notable degree of vertical integration, producing its vehicles from the ground up using hardware and software that were developed in-house.

The Audi e-tron is equipped with two electric motors that deliver a total power output of 300 kW, as well as a sizable 95 kWh battery that delivers and EPA rating of 204 miles of range on a full charge. The e-tron is no slouch as well, being capable of sprinting from 0-60 mph in 5.5 seconds in “Boost” mode. The all-electric SUV is expected to start deliveries in the United States next month, though it remains unsure if there will be delays due to the company’s reported issues in the Brussels plant.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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