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Tesla reportedly resumes Model S Plaid and Long Range deliveries

Credit: Tesla

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Tesla has reportedly resumed deliveries of the Model S Plaid and Long Range variants just days after reports of a hold were rumored to be delaying customer deliveries of the automaker’s flagship sedan. Several days ago, numerous Model S reservation holders were told Tesla would deliver their vehicles at a later time.

After initial reports of the Model S being held at Tesla’s Fremont production facility in Northern California circulated, many customers wondered why. A video flyover of Tesla’s lot at Fremont revealed hundreds of Model S builds were sitting and simply collecting dust. Curious onlookers were questioning why these vehicles were not being delivered to customers. This question also stumped the community several months ago, when Tesla had not yet held the Model S Plaid delivery event at Fremont on June 10th.

Credit: Tesla

Citing “one more week of tweaks,” Tesla CEO Elon Musk said the vehicle just was not quite where it should have been. The additional week proved to be monumental in Tesla’s case, as customers were finally able to accept delivery of their fastest and arguably most-anticipated car to date.

However, after the Model S deliveries began, there was another holdup in deliveries just several weeks later. One owner told his story on the r/TeslaMotors subreddit and claimed that, despite his Model S being in a nearby delivery center, he could not pick up the vehicle. Another owner received a text message from a Tesla representative in Austin, Texas. This outlined the “updated inspection process” that Tesla had recently adopted, which had ended up delaying customer deliveries. It was unknown why Tesla adopted the additional inspection process for the Model S Plaid, but it was undoubtedly a non-negotiable process that would not be optional for owners.

Several sources indicate that Tesla has lifted the ban in Fremont, with reports of firmware issues being the culprit for the delayed deliveries. Teslarati contacted Tesla showrooms, and employees were unable to confirm nor deny whether the company did lift the hold, but did indicate there was a hold on the deliveries. The employees just didn’t indicate whether the hold was still active or not.

An updated post from u/MrExitStrategy, who initially talked about the nationwide delivery hold on Model S builds, said that several reservation holders reported that the hold has been lifted and that customers are being told they can pick their vehicles up.

The Redditor wrote:

“Looks like several people have now reported that the hold has been LIFTED! And that we all should get our cars in the next couple of days!!! Someone mentioned it was a firmware update and that they needed to validate the cars. This Model S buying experience has been surreal, after 4+ months of constant delays and almost no communication from Tesla. I hope it will be worth it. On a positive note, I’m glad Tesla is taking the time to validate and make sure it is safe, even knowing they might get some bad press in the process; I just wish the communication was a bit better.”

Additionally, several members of the TeslaMotorsClub forum said that the Model S hold had been lifted. One said that the manager of the Washington D.C. showroom said a nationwide memo was sent out stating that the hold was over, but no additional details were given.

It appears that questions regarding the Model S hold still remain, but deliveries are resuming without much incident. Tesla may still have some minor changes to make to the Model S in the future, but these will likely be performed through routine software updates that can fix a wide multitude of issues.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk

The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.

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Credit: xAI

Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.

Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.

SpaceX xAI merger

As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.

Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy. 

Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.

AI and space infrastructure

A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.

xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.

Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future. 

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