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Tesla files to expand Model Y production lines at Fremont factory

Credit: Ryan Ferrin | YouTube

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Tesla plans to expand Model Y production lines at its Fremont factory in Northern California, filings submitted to the City of Fremont reveal.

The Model Y is Tesla’s newest available vehicle and also the company’s most popular car in several markets, including the United States. The all-electric crossover is produced at the Fremont factory in Northern California on production lines known as General Assembly (GA) 4.5 and has been since February 2020. Tesla installed the GA 4.5 line just outside the Fremont plant’s main facility in a Sprung structure which was also the home to some Model 3 production since February 2020.

In February, Tesla officially filed to have the spring structure made permanent by filing with the City of Fremont to add a 64,000 square foot expansion to the factory. In July, Tesla officially started making GA 4.5 a permanent part of the company’s production facility by adding underground sewer connections for plumbing and creating foundational work for the spring structure to sit on.

Tesla’s project to make GA 4.5 permanent at Fremont is underway

Now that the GA 4.5 lines are permanently installed in the factory, it appears that Tesla is attempting to expand the production capacity of these lines specifically. New filings from the City of Fremont reveal Tesla has filed for “4.5 Expansion,” along with several other filings, including “GA4.5 South Expansion Shell & Utilities,” and “GA4.5 Battery Marriage Tool Improvement.”

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Tesla has been making tremendous strides toward improving GA 4.5, especially as demand for the company’s vehicles has increased over the past few years. Tesla is currently struggling with keeping up with demand because it has just one operational plant in North America. Tesla has been able to avert production stoppages from semiconductor shortages by developing its own microcontrollers in-house. However, demand has pushed the projected delivery of some vehicles back to 2022.

According to the company’s most recent Shareholder Deck, the Fremont factory currently produces 500,000 Model 3 and Model Y units per year. Because the two vehicles are Tesla’s most popular products, the company is working on expanding the production capacity to keep up with growing demand. Tesla will soon have assistance with Model Y production for North America as Giga Texas will begin manufacturing the all-electric crossover later this year. Additionally, Tesla’s global production rate of the Y will expand once again later this year when production at Giga Berlin, the company’s first European production facility, begins.

Tesla has continued to dominate the EV market across the globe, and the Model Y is one of the biggest, if not the biggest, contributors to the cause. Expanding the manufacturing efforts of the Model Y is in Tesla’s best interest as it continues to battle through parts shortages and increasing demand for its vehicles.

Don’t hesitate to contact us with tips! Email us at tips@teslarati.com, or you can email me directly at joey@teslarati.com.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Cybertruck

Tesla launches Cybertruck orders in a new market with a catch

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Credit: Tesla

Tesla is launching Cybertruck orders in a new market, but there’s a bit of a catch.

The Cybertruck was launched in the Middle East earlier this year, as Tesla launched the ability to place a reservation for the all-electric pickup in the United Arab Emirates. It would be the first market outside of North America that would have the ability to place an order for the Cybertruck.

Tesla confirms Cybertruck will make its way out of North America this year

Other markets where the vehicle has been widely requested, like Europe and Asia, have still not approved the vehicle to be sold to the public, mostly because of size and design restrictions.

However, in the UAE, Tesla is opening up the ability for those who placed reservations for the vehicle to finally put in their order. The Order Configurator is only available to those who have already placed a reservation; it is not yet available to the public.

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Tesla said it would open up the public online configurator across the Middle East in the coming weeks:

The UAE is not the only country that will have access to the Cybertruck, as fans in other Middle Eastern countries will also be able to place orders soon. Tesla announced back in April that Saudi Arabia and Qatar would also have Cybertruck deliveries.

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These vehicles will be built at Tesla’s Gigafactory Texas plant just outside of Austin, as Gigafactory Berlin and Gigafactory Shanghai, two factories located in the same hemisphere as the Middle East, do not have established lines for Cybertruck production.

As for the other markets, Tesla CEO Elon Musk has hinted that the company could develop a smaller Cybertruck for those markets, as he admitted that in the long term, it likely made sense to build a more compact version for regions where roads are traditionally tighter.

Elon Musk hints at smaller Tesla Cybertruck version down the road

There has been no evidence of Tesla developing this more compact version, but it could eventually happen.

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Tesla rolls out new life-saving feature for kids in Europe

On average, 37 children die every year from being left in vehicles unattended.

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Credit: Tesla

Tesla is rolling out a new life-saving feature in the European market, one that has been available in the United States for some time and can be considered potentially invaluable.

One of the most preventable causes of death for children is being left in cars unattended. On average, 37 children die every year after being left in hot vehicles. The cause of death is usually heatstroke, and it is incredibly avoidable.

Tesla rolls out new crucial safety feature aimed at saving children

However, there are instances where kids are left in vehicles and lose their lives, something that many companies have tried to fight with alerts and features of their own.

Tesla is one of them, as it has rolled out features like ultrasonic sensors to detect heartbeats, interior cameras to detect movement, and alerts to notify parents if they leave someone in the car.

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A few months ago, Tesla rolled out a new feature called “Child Left Alone Detection” in the United States. It was described as:

“If an unattended child is detected, the vehicle will flash the exterior indicator lights, play an alert tone, and send a notification to your Tesla app. This will repeat at regular intervals until you return to your vehicle. Cabin data is processed locally and is not transmitted to Tesla.

This feature is enabled by default. To disable, go to Controls > Safety > Child Left Alone Detection.”

This feature was only rolled out in the U.S. at the time. It is now making its way to the European market, according to Not a Tesla App, which detected the rollout in the 2025.32.6 software update.

The rollout of this feature could specifically change many unfortunate situations. For many of us, it seems hard to think about leaving something as precious as another human life in a hot car. Many of us won’t leave our vehicles without our cell phones, so it seems unlikely that someone would do it without a child.

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Tesla gets another NHTSA probe, this time related to door handles

“Although Tesla vehicles have manual door releases inside of the cabin, in these situations, a child may not be able to access or operate the releases even if the vehicle’s driver is aware of them.”

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Credit: Tesla

Tesla is facing another investigation into its vehicles by the National Highway Traffic Safety Administration (NHTSA), this time related to an issue with its door handles.

In a new Open Investigation named “Electronic door handles become inoperative,” the NHTSA says that it has received nine complaints from owners of the 2021 Tesla Model Y stemming from “an inability to open doors.”

These issues were reported after “parents exited their vehicle after a drive cycle in order to remove a child from the pack seat or placing a child in the back seat before starting a drive cycle.” Parents said they were “unable to reopen a door to regain access to the vehicle.”

Tesla door handles become unlikely hero as they stump road rager

Four of the nine complaints ended with having to break a window to regain access to the cabin.

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The NHTSA goes on to explain that, while Teslas do have a manual door release inside the cabin, a child may not be able to access it:

“Although Tesla vehicles have manual door releases inside of the cabin, in these situations, a child may not be able to access or operate the releases even if the vehicle’s driver is aware of them. As a result, in these instances, an occupant who remains inside a vehicle in this condition may be unable to be rapidly retrieved by persons outside of the vehicle.”

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It appears that the agency is attributing the issue to a low voltage in the vehicle’s 12V DC battery. This would mean there needs to be some sort of notification to the driver that the battery is running low on power and should be replaced to avoid this issue.

The NHTSA estimates that 174,290 vehicles are potentially impacted by this issue. It plans to assess the scope and severity of the condition, the agency says. The NHTSA also wants to see what approach Tesla uses to supply power to door locks and the reliability of the applicable power supplies.

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