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Tesla’s expansion of product offerings shows that a major expansion is in the making

Tesla Gigafactory 1, where Model 3 battery cells are produced. (Photo: Tesla)

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Over the recent weeks, Tesla appears to be setting the stage for an intensive expansion of its product offerings. From the United States to China, the company seems to be intent on pursuing more and more avenues for its electric car and energy business. This hints at one thing: a major expansion is underway, and the all-too challenging battery supply code has been cracked. 

Tesla CEO Elon Musk is known for his grand and ambitious dreams. If it were up to Musk, the world would completely abandon fossil fuels and dedicate a part of its resources to exploring interplanetary solutions. But Tesla, one of Musk’s two main businesses, is heavily reliant on batteries. No matter how much Tesla or Musk would want to accelerate the ramp towards sustainability, the proverbial battery supply problem has to be solved first. 

This was highlighted by Musk in a previous earnings call last year. When asked about the Tesla Semi, a Class 8 truck that was initially set to begin deliveries in 2019 but was subsequently delayed, Musk explained that the vehicle could not be ramped fully unless the issue of battery cell supply is addressed. After all, the Semi is a massive vehicle, and it uses a lot of cells. 

The Tesla Semi winter testing. (Credit: JerryRigEverything/Youtube)

This sentiment is pretty much universal across Tesla’s lineup, including its Energy business and in products like the humble Powerwall and the grid-scale Megapack. Longtime followers of Tesla would remember that during the height of the Model 3’s production hell, Tesla ended up using lines that were allotted for the Powerwall’s cells to produce batteries for the electric sedan instead. This resulted in delays for the home battery storage unit. 

But things today are much different than before. Amidst the impending announcements for Battery Day, reports are abounding that the company is poised to reveal the latest innovations in its battery tech. Among these is a million-mile battery, which would be resilient enough to outlast the internal combustion engine when used in electric cars and durable enough to last decades if deployed as battery storage. 

These breakthroughs could change everything for Tesla, and it would allow the company to expand at a rate that exceeds its already rapid growth over the years. Tesla has been providing hints about the stages of this growth, from the rollout of China-made Model 3s that are equipped with batteries that have no cobalt content, the highly-anticipated production ramp of the Semi, the aggressive timeframe for the Cybertruck, renewed battery cell deals with Panasonic, to its recent permit to become a utility provider in the United Kingdom. 

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Tesla’s Megapack as a utility grid. (Credit: Tesla)

Each of these projects would not be possible unless the company has cracked the code on battery cell technology and production. Today, all signs are pointing to this very scenario. This should ultimately be validating for the company and its executives, considering that it has attracted a notable amount of criticism and mockery over the years due to its intense focus and pursuit of next-generation battery tech. 

Back in 2014, after all, even the MIT Technology Review noted that there is little sense in an endeavor like Gigafactory Nevada, since Tesla’s car sales then did not warrant such a demand for batteries. Critics then also argued that it would be better for Tesla to just work with existing battery manufacturers. Interestingly, ARK Invest, one of Tesla’s most ardent bulls, was one of the few that actually believed in the value of Gigafactory Nevada in 2014, stating that it while ambitious, the company’s plans for the facility are actually feasible. 

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Cybertruck

Tesla updates Cybertruck owners about key Powershare feature

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Credit: Tesla

Tesla is updating Cybertruck owners on its timeline of a massive feature that has yet to ship: Powershare with Powerwall.

Powershare is a bidirectional charging feature exclusive to Cybertruck, which allows the vehicle’s battery to act as a portable power source for homes, appliances, tools, other EVs, and more. It was announced in late 2023 as part of Tesla’s push into vehicle-to-everything energy sharing, and acting as a giant portable charger is the main advantage, as it can provide backup power during outages.

Cybertruck’s Powershare system supports both vehicle-to-load (V2L) and vehicle-to-home (V2H), making it flexible and well-rounded for a variety of applications.

However, even though the feature was promised with Cybertruck, it has yet to be shipped to vehicles. Tesla communicated with owners through email recently regarding Powershare with Powerwall, which essentially has the pickup act as an extended battery.

Powerwall discharge would be prioritized before tapping into the truck’s larger pack.

However, Tesla is still working on getting the feature out to owners, an email said:

“We’re writing to let you know that the Powershare with Powerwall feature is still in development and is now scheduled for release in mid-2026. 

This new release date gives us additional time to design and test this feature, ensuring its ability to communicate and optimize energy sharing between your vehicle and many configurations and generations of Powerwall. We are also using this time to develop additional Powershare features that will help us continue to accelerate the world’s transition to sustainable energy.”

Owners have expressed some real disappointment in Tesla’s continuous delays in releasing the feature, as it was expected to be released by late 2024, but now has been pushed back several times to mid-2026, according to the email.

Foundation Series Cybertruck buyers paid extra, expecting the feature to be rolled out with their vehicle upon pickup.

Cybertruck’s Lead Engineer, Wes Morrill, even commented on the holdup:

He said that “it turned out to be much harder than anticipated to make powershare work seamlessly with existing Powerwalls through existing wall connectors. Two grid-forming devices need to negotiate who will form and who will follow, depending on the state of charge of each, and they need to do this without a network and through multiple generations of hardware, and test and validate this process through rigorous certifications to ensure grid safety.”

It’s nice to see the transparency, but it is justified for some Cybertruck owners to feel like they’ve been bait-and-switched.

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Energy

Tesla starts hiring efforts for Texas Megafactory

Tesla’s Brookshire site is expected to produce 10,000 Megapacks annually, equal to 40 gigawatt hours of energy storage.

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Tesla's Megapack Factory in Lathrop, CA (Credit: Tesla)

Tesla has officially begun hiring for its new $200 million Megafactory in Brookshire, Texas, a manufacturing hub expected to employ 1,500 people by 2028. The facility, which will build Tesla’s grid-scale Megapack batteries, is part of the company’s growing energy storage footprint. 

Tesla’s hiring efforts for the Texas Megafactory are hinted at by the job openings currently active on the company’s Careers website.

Tesla’s Texas Megafactory

Tesla’s Brookshire site is expected to produce 10,000 Megapacks annually, equal to 40 gigawatt hours of energy storage, similar to the Lathrop Megafactory in California. Tesla’s Careers website currently lists over 30 job openings for the site, from engineers, welders, and project managers. Each of the openings is listed for Brookshire, Texas.

The company has leased two buildings in Empire West Business Park, with over $194 million in combined property and equipment investment. Tesla’s agreement with Waller County includes a 60% property tax abatement, contingent on meeting employment benchmarks: 375 jobs by 2026, 750 by 2027, and 1,500 by 2028, as noted in a report from the Houston Business Journal. Tesla is required to employ at least 1,500 workers in the facility through the rest of the 10-year abatement period. 

Tesla’s clean energy boom

City officials have stated that Tesla’s arrival marks a turning point for the Texas city, as it highlights a shift from logistics to advanced clean energy manufacturing. Ramiro Bautista from Brookshire’s economic development office, highlighted this in a comment to the Journal

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“(Tesla) has great-paying jobs. Not just that, but the advanced manufacturing (and) clean energy is coming to the area,” he said. “So it’s not just your normal logistics manufacturing. This is advanced manufacturing coming to this area, and this brings a different type of job and investment into the local economy.”

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Energy

Tesla and Samsung SDI in talks over new US battery storage deal: report

The update was related by industry sources and initially reported by South Korean news outlets.

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Credit: Tesla Megapack

Recent reports have suggested that Tesla and Samsung SDI are in talks over a potential partnership to supply batteries for large-scale energy storage systems (ESS). 

The update was related by industry sources and initially reported by South Korean news outlets. 

ESS batteries to be built at Samsung’s Indiana plant

As noted in a report from Korea JoongAng Daily, the demand for energy storage systems has been growing rapidly in North America, thanks in no small part to the surge in AI investments across numerous companies. With this in mind, Tesla has reportedly approached Samsung SDI about a potential battery supply deal.

The deal is reportedly worth over 3 trillion Korean won (approximately $2.11 billion) and will span three years, according to The Korea Global Economic Daily. A battery supply deal with Samsung SDI could make sense for Tesla as the company already has a grid-scale battery, the Megapack, which is perfect for industrial use. Samsung SDI could simply supply cells for the EV maker.

Production of the batteries would reportedly take place at Samsung SDI’s joint venture factory with Stellantis in Indiana, which is currently under construction. Samsung SDI recently announced plans to use part of that plant’s EV lines to produce cells for ESS, with a targeted capacity of 30 GWh by the end of next year.

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Tesla and Samsung’s partnership

At present, only a handful of manufacturers, including Korea’s LG Energy Solution, Samsung SDI, SK On, and Japan’s Panasonic, are capable of producing energy storage-scale batteries domestically in the United States. A Samsung SDI official issued a comment about the matter, stating, “Nothing has been finalized regarding cooperation with Tesla.”

The possible energy storage system deal adds another layer to Tesla’s growing collaboration with Samsung, which is already in line as a partner in the upcoming production of Tesla’s AI5 and AI6 chips. Early sample manufacturing of the AI6 is expected to begin in South Korea, with mass production slated for Samsung’s Texas-based Taylor foundry when it starts operations.

The AI6 chip will power Tesla’s next wave of high-volume projects, including the Optimus humanoid robot and the autonomous Cybercab service. Musk has called the partnership with Samsung a “real collaboration,” adding that he personally plans to “walk the line” at the Taylor facility to speed up progress.

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