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SpaceX Starship saved by ‘burst disk’ after Raptor static fire ends badly

For the second time, a Starship Raptor engine test has caused a secondary fire that severed some of SpaceX's control over the rocket. (NASASpaceflight - bocachicalgal)

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Around 7:15 pm local time, SpaceX Starship prototype SN8 fired up one or several Raptor engines for the third time ever, catching onlookers – only expected a dress rehearsal – by surprise. An hour later, CEO Elon Musk revealed that SpaceX had effectively lost control of the rocket.

Unfortunately for SpaceX, this is not the first incident in which a fire led to a loss of Starship control. Back in May 2020, Starship serial number 4 (SN4) – the first full-scale prototype to have a Raptor installed – completed its third successful static fire test. Moments later, a vent line adjacent to the engine section caught fire, burning for a minute or two. Ultimately, likely due to destroyed wiring or plumbing, SpaceX seemingly lost control of SN4 and had to wait a full two days for cryogenic propellant to boil off and evaporate before teams could approach the rocket to inspect, repair, and regain control.

Now, more likely than not, Starship SN8 has suffered a similar – but not identical – failure, cutting some level of control. Elon Musk took to Twitter about an hour after the rocket’s third Raptor static fire, revealing that SpaceX had lose control of Starship’s pneumatics, referring to hydraulic systems needed to operate most of the rocket’s valves. For SN8, that meant nothing but bad news.

As cryogenic liquids (and all things in general) warm up, they expand, taking up more volume. To counteract that never-ending process of cryogenic propellant warming up, boiling, and turning to gas, fresh propellant is almost continually loaded while warmer gas is vented, thus maintaining safe tank pressures. If the ability to vent those gases is lost, the ability to maintain safe pressures goes with it.

As Musk noted above, Starship SN8 thankfully – and unexpectedly – had one or several burst disks installed, referring to single-use mechanical valves designed to open (i.e. burst) above a specific pressure. SN8’s nosecone burst disk did just that, bursting to create an outlet for the pressure building inside the rocket and thus preventing the small nose-based liquid oxygen (LOx) tank from exploding.

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A torrent of molten metal pours from Starship SN8’s engine section after a seemingly successful static fire. (NASASpaceflight – bocachicagal)

Unfortunately, the precursor to Starship losing control is a much less positive story. According to Musk, one of the Raptor engines SN8 ignited may have suffered a significant failure, melting one or more critical engine components. It’s unclear how exactly a seemingly contained engine failure evolved into a total loss of Starship hydraulics but it’s safe to say that redundancy will be added and updated designs will be implemented to ensure that a similar failure doesn’t reoccur.

Notably, both unofficial LabPadre and NASASpaceflight.com livestreams clearly showed Starship quite literally dripping molten metal for more than two minutes after the static fire. Whatever the cause of that extremely hot fire, anything that can continuously melt metal for minutes will have almost assuredly ravaged Starship SN8’s aft and the Raptor engines installed therein. It’s nothing short of miraculous that SN8’s main LOx tank wasn’t breached, as well.

Some 80 minutes after ignition and the resultant Raptor fire, Starship SN8’s nosecone ‘burst disk’ thankfully worked as designed, relieving building pressure and avoiding a far more destructive failure. (NASASpaceflight – bocachicagal)

Ultimately, SN8 will likely need extensive repairs – and one, two, or even three replacement engines – before it can safely restart testing and proceed towards its 15 km (~9.5 mi) launch debut. Additionally, SpaceX’s lack of valve control likely means that the company will have to wait at least 24+ hours before workers can safely return to the launch pad and begin those inspections and repairs.

Update: The roadblock was removed around 11pm local time and SpaceX workers appear to have already returned to the pad, signifying that Starship SN8 has been fully detanked and is safe to approach. Inspections and repairs will likely begin as soon as possible.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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xAI welcomes Memphis pollution results, environmental groups push back

Tests were conducted at Macedonia Church in Boxtown, The Links at Whitehaven, and City Hall Downtown.

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(Credit: xAI)

The City of Memphis has released initial air quality test results from three sites across the city, including one near Elon Musk’s xAI data center in South Memphis. 

According to city officials, the results showed no dangerous levels of pollutants. “At every site and for every pollutant tested, levels were either too low to detect or well below established safety thresholds,” the city’s report read.

xAI Welcomes Air Quality Test Results

Tests were conducted at Macedonia Church in Boxtown, The Links at Whitehaven, and City Hall Downtown. Memphis Mayor Paul Young stated that the data only represents a “snapshot in time” and that continued monitoring will take place.

“The City doesn’t control air quality regulations, but we stepped up to find answers. The initial results showed no dangerous levels of air pollutants at any of the tested sites. We are committed to ongoing testing to continue to inform and protect our community,” Mayor Young stated.

xAI, which opened a facility in Boxtown to house its Colossus supercomputer, welcomed the city’s initial findings. The artificial intelligence startup shared its comments in a post on social media platform X.

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“xAI welcomes the independent third-party data showing no dangerous pollutant levels at test sites near our Memphis data center. We have built a world-class data center in Memphis and we couldn’t have done it without the support of the local community and its leaders,” the company stated.

Critics Are Not Satisfied

Environmental advocates and local leaders, however, were not satisfied with the city’s initial tests. The Southern Environmental Law Center criticized the city’s approach, arguing that smog-forming emissions, including nitrogen oxides from xAI’s turbines, pose health risks that the city’s testing did not account for, as noted in a FOX 13 Memphis report.

“The city failed to measure ozone pollution–better known as smog–which we already know is a major problem in the Memphis area… As community members have warned for the last year, smog-forming pollution is a major concern with the unpermitted turbines being run at xAI’s South Memphis data center,” the group noted.

State Representative Justin J. Pearson (D-Memphis) echoed the group’s criticism.

“We do not need any more misleading reports that are more concerned with finding a conclusion conducive to Mayor Young’s unwavering support of xAI, rather than discovering the truth. Our review of the information released by the City of Memphis earlier this evening revealed a glaring and critical omission in their pollution testing and results: the monitoring of ozone which is a considerable factor in air pollution problems in Memphis,” he noted.

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Elon Musk confirms Tesla Optimus V3 already uses Grok voice AI

Musk’s recent posts suggest that the development of Tesla’s humanoid robot is advancing steadily behind the scenes.

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(Credit: Tesla)

Tesla CEO Elon Musk has teased new progress on the company’s humanoid robot, Optimus. In a brief post on X, Musk shared that he had an “excellent review” with the Tesla Optimus team. He also confirmed that Optimus V3 is already using Grok voice assistant in a later reply. 

Musk’s recent posts suggest that the development of Tesla’s humanoid robot is advancing steadily behind the scenes.

Grok Already Integrated

Musk’s recent comments about Optimus were shared on social media platform X. Initially, Musk posted that Optimus V3 would be (chef’s kiss), and that he just had an excellent review with the humanoid robot’s team. Considering Musk’s post, it was no surprise that some Tesla fans asked if Optimus would be able to talk using Grok, xAI’s large language model. Musk confirmed that Optimus “already does.” 

Grok’s integration with Optimus may allow the robot to interact more naturally with its environment and users. Tesla previously noted that Optimus will rely on the same neural networks powering its Autopilot and FSD systems. The addition of Grok could then make Optimus even more user-friendly for regular consumers.

Closer to Production

The current iteration of Optimus features Tesla-designed actuators, improved limb control, and more human-like proportions. Recent demo videos released by the company showed Optimus units walking unassisted, balancing in place, and working in Tesla factories, among other tasks. Musk has also highlighted that Optimus would have upgraded hands with 22 degrees of freedom, close to a human hand.

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Musk noted during the company’s Q1 2025 All Hands meeting that Tesla may be able to produce around 5,000 units this year. “This year, we hopefully will be able to make about 5,000 Optimus robots. We’re technically aiming for enough parts to make 10,000, maybe 12,000, but since it’s a totally new product with a totally new, like everything is totally new, I’ll say we’re succeeding if we get to half go the 10,000. But even 5,000 robots, that’s the size of a Roman legion, FYI,” Musk said during the meeting.

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SpaceX launches Ax-4 mission to the ISS with international crew

The SpaceX Falcon 9 launched Axiom’s Ax-4 mission to ISS. Ax-4 crew will conduct 60+ science experiments during a 14-day stay on the ISS.

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(Credit: SpaceX)

SpaceX launched the Falcon 9 rocket kickstarting Axiom Space’s Ax-4 mission to the International Space Station (ISS). Axiom’s Ax-4 mission is led by a historic international crew and lifted off from Kennedy Space Center’s Launch Complex 39A at 2:31 a.m. ET on June 25, 2025.

The Ax-4 crew is set to dock with the ISS around 7 a.m. ET on Thursday, June 26, 2025. Axiom Space, a Houston-based commercial space company, coordinated the mission with SpaceX for transportation and NASA for ISS access, with support from the European Space Agency and the astronauts’ governments.

The Ax-4 mission marks a milestone in global space collaboration. The Ax-4 crew, commanded by U.S. astronaut Peggy Whitson, includes Shubhanshu Shukla from India as the pilot, alongside mission specialists Sławosz Uznański-Wiśniewski from Poland and Tibor Kapu from Hungary.

“The trip marks the return to human spaceflight for those countries — their first government-sponsored flights in more than 40 years,” Axiom noted.

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Shukla’s participation aligns with India’s Gaganyaan program planned for 2027. He is the first Indian astronaut to visit the ISS since Rakesh Sharma in 1984.

Axiom’s Ax-4 mission marks SpaceX’s 18th human spaceflight. The mission employs a Crew Dragon capsule atop a Falcon 9 rocket, designed with a launch escape system and “two-fault tolerant” for enhanced safety. The Axiom mission faced a few delays due to weather, a Falcon 9 leak, and an ISS Zvezda module leak investigation by NASA and Roscosmos before the recent successful launch.

As the crew prepares to execute its scientific objectives, SpaceX’s Ax-4 mission paves the way for a new era of inclusive space research, inspiring future generations and solidifying collaborative ties in the cosmos. During the Ax-4 crew’s 14-day stay in the ISS, the astronauts will conduct nearly 60 experiments.

“We’ll be conducting research that spans biology, material, and physical sciences as well as technology demonstrations,” said Whitson. “We’ll also be engaging with students around the world, sharing our experience and inspiring the next generation of explorers.”

SpaceX’s Ax-4 mission highlights Axiom’s role in advancing commercial spaceflight and fostering international partnerships. The mission strengthens global space exploration efforts by enabling historic spaceflight returns for India, Poland, and Hungary.

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