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DeepSpace: Firefly’s Alpha rocket to get a massive upgrade with ion thruster boost stage ⚡ ?

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Eric Ralph · June 18th, 2019

Welcome to the latest edition of DeepSpace! Each week, Teslarati space reporter Eric Ralph hand-crafts this newsletter to give you a breakdown of what’s happening in the space industry and what you need to know. To receive this newsletter (and others) directly and join our member-only Slack group, give us a 3-month trial for just $5.


Although the company quietly teased the concept for the first time several months ago, Firefly has released a detailed update on its Orbital Transfer Vehicle (OTV), an ambitious spacecraft meant to complement its Alpha and Beta launch vehicles. If Firefly can deliver on the independent spacecraft’s technical promises, the combination of Alpha (~$15M) and OTV could help usher in a new era of small, high-performance satellites launched on small, high-performance rockets.

In fact, Rocket Lab – currently the world’s only truly commercial smallsat launch provider – has already demonstrated the power of this new paradigm, albeit on a smaller scale. After just one failed attempt, the first successful orbital launch of the company’s Electron rocket also marked the surprise debut of a tiny third stage used to circularize the payload’s orbit. After five successful uses in orbit, Rocket Lab has taken its third stage a step further, adding redundant avionics, solar arrays, and more to effectively create an independent spacecraft/satellite bus called Photon. By all appearances, Firefly’s OTV is much larger than Photon but is functionally quite similar. By taking advantage of Alpha’s significant performance benefits compared to Electron, Firefly has designed a third stage/spacecraft capable of delivering hundreds of kilograms to geostationary orbit, the Moon, and (perhaps) beyond.

Changing the delta V game

  • Generally speaking, OTV is quite small. According to Firefly’s Payload User’s Guide, the spacecraft will weigh just 130 kg (285 lb) dry and will carry perhaps 30-70 kg of xenon fuel for its electric ion thrusters. This is a critical differentiator relative to Rocket Lab’s Photon and kick stage, which rely on the inefficient (but simple and reliable) Curie chemical rocket engine.
    • According to Firefly, Alpha is designed to launch a max of 1000 kg (2200 lb) to a 200 km (125 mi) low Earth orbit (LEO). Given OTV’s ~200 kg wet mass, Alpha + OTV offer some incredible capabilities relative to the rocket’s size and design.
    • Powerful electric thrusters undeniably add a lot of complexity to any spacecraft that chooses to use them but that pain is often deemed worth it for the benefits they can offer. Most notably, ion propulsion is extremely efficient.
This graph demonstrates the potential performance benefits of Alpha + OTV relative to Alpha on its own. (Firefly)
  • Thanks to OTV’s efficient electric thrusters and light carbon composite structure, the potential benefits of Alpha + OTV are hard to believe for a rocket as (relatively) small as Alpha.
  • On its own, Alpha can only deliver a meaningful payload (~100 kg) to perhaps 4000 km (2500 mi). With OTV, Alpha can suddenly deliver ~600 kg to a circular geostationary orbit (~36,000 km, 22,300 mi) and upwards of 400-500 kg into orbit around the Moon.
    • For reference, despite weighing around 10% of Falcon 9, Alpha and OTV would offer perhaps 10-15% the performance of Falcon 9 to trans lunar injection (TLI). This utterly defies the general rule of thumb that as a rocket gets significantly smaller, its performance (particularly to higher-energy orbits) deteriorates disproportionately.
  • With OTV, Alpha – nominally a ~$15M launch vehicle relegated to LEO payloads – becomes an incredibly intriguing option for small geostationary communications satellites and small-scale public and private exploration of the Moon, near Earth asteroids, and maybe even Mars/Venus.
  • According to a senior Firefly investor and board member, Firefly hopes to have OTV ready for its orbital debut on Alpha’s third launch, tentatively scheduled no earlier than mid-2020.

Alpha readies for launch

  • Of course, OTV is a bird without wings without Firefly’s Alpha launch vehicle. Weighing 54,000 kg (120,000 lb) fully-fueled, Alpha is a two-stage rocket that will stand 1.8m (6ft) wide and 29m (95ft) tall. Powered by four Reaver engines, the first stage will produce ~740 kN (166,000 lbf), approximately 85% of one of Falcon 9’s nine Merlin 1D engines.
  • Firefly is working relentlessly towards an ambitious December 2019 Alpha launch debut, a target that will probably slip into early 2020 due to the inherent complexity of the task at hand. Critically, though, Firefly has made a huge amount of progress towards that goal.
    • Notably, Firefly’s second stage – powered by one vacuum-optimized Lightning engine – has already been qualified for launch with full-duration static fires at the company’s Texas facilities. Firefly is in the midst of preparing for an identical series of qualification tests for its more powerful first stage, shown above in the form of one Reaver engine attached to an Alpha S1 thrust structure.
    • As early as July, a full set of four Reaver engines will be installed on the same thrust structure to perform static fire testing, much like SpaceX gradually added Merlin 1D engines during Falcon 9 development testing.
  • If all goes as planned, Firefly will have completed its first Alpha rocket – first stage, second stage, and payload fairing – by October or November 2019. Expect plenty of new photos and updates as Alpha nears its inaugural launch.
Thanks for being a Teslarati Reader! Become a member today to receive an issue of DeepSpace in your inbox each week!

– Eric

 

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab specs revealed: range, curb weight, range ratings, and more

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(Credit: Teslarati)

Tesla’s Cybercab has taken a significant step toward production with new technical details emerging from 2026 EPA certification documents.

The filings, which include a Certificate of Conformity issued in late May, provide the most comprehensive public look yet at the purpose-built autonomous vehicle designed for high-volume, low-cost ride-hailing operations.

At its core, the Cybercab is a front-wheel-drive electric vehicle powered by a single 163 kW (219 horsepower) AC permanent magnet motor. Despite its modest output, prioritizing efficiency and cost over neck-snapping acceleration, the vehicle boasts a strong power-to-weight ratio thanks to its lightweight curb weight of 3,113 pounds and a GVWR of 3,730 pounds.

It operates on a 326-volt electrical architecture with a compact ~48 kWh lithium-ion battery pack. The standout revelation is the vehicle’s exceptional efficiency, which Tesla has routinely flexed in the past.

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EPA lab tests list an equivalent all-electric range of 418 miles combined and 375 miles on the highway. Tesla has previously targeted around 300 miles of real-world range, and analysts expect the final EPA-rated figure to land near 280-300 miles after adjustment factors.

At a certified 165 Wh/mi in earlier testing, the Cybercab is reportedly the most efficient EV ever produced, significantly outperforming vehicles like the Lucid Air Pure.

This efficiency stems from deliberate design choices tailored for robotaxi duty. The two-seater features a highly aerodynamic shape, minimal weight, which is aided by structural battery integration of what are likely 4680 cells, and no steering wheel or pedals in its fully autonomous configuration.

For ride-hailing fleets, where average trips are short, and can be just five or ten miles, the smaller battery enables faster charging cycles, lower material costs, and reduced vehicle price, a key to Tesla’s goal of a ~$30,000 production cost.

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Implications for Autonomous Mobility

These specs underscore Tesla’s strategy: maximize utilization and minimize operating expenses. A ~48 kWh pack could support dozens of short rides per charge, with energy costs potentially dropping below 20 cents per mile at scale. Front-wheel drive simplifies manufacturing and maintenance compared to dual-motor AWD setups in passenger Teslas.

The 219 hp motor provides ample performance for urban and highway speeds without excess, addressing questions about why such power is needed in a “slow” autonomous vehicle. Quick merges and hill climbing still matter for safety and passenger comfort.

Production has already begun at Giga Texas, with EPA certification clearing the path for U.S. deployment. While unsupervised Full Self-Driving remains the critical hurdle, these details paint a compelling picture of a vehicle engineered from the ground up for the robotaxi future: affordable to build, cheap to run, and capable of delivering strong range on a fraction of the battery capacity found in today’s EVs.

As Tesla ramps toward volume output, the Cybercab could reshape urban transportation economics.

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Tesla Cybercab snags huge regulatory green light that readies it for public roads

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Credit: Tesla

Tesla Cybercab, the all-electric ride-hailing-geared vehicle void of a steering wheel and pedals, has achieved a significant regulatory milestone. The vehicle has officially secured an EPA Certificate of Conformity for the 2026 Cybercab, classifying it as a battery electric Zero Emission Vehicle (ZEV).

This certification confirms full compliance with federal Clean Air Act emission standards, paving the way for legal sales and operation across the United States.

A Certificate of Conformity (CoC) is a critical document issued by the U.S. Environmental Protection Agency (EPA) to vehicle manufacturers. It certifies that a specific class of vehicles meets all applicable federal emission requirements for the model year.

We have reported on several of them in the past, and it’s a good sign that a vehicle is close to being available to the public.

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Every vehicle sold in the U.S. must carry this approval, which covers exhaust emissions, evaporative emissions, and refueling standards. For battery electric vehicles like the Cybercab, it verifies zero tailpipe emissions and compliance with stringent testing protocols. The certificate, issued and effective May 26, 2026, was part of the EPA’s recent bi-weekly upload, detailing the Cybercab’s evaporative/refueling family and exhaust compliance.

It also revealed some other very important information, as the Cybercab’s “Charge Depleting Range” was rated at just over 418 miles. This was for city driving, while the highway range depletion test revealed just over 375 miles of range:

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This EPA approval is a foundational step for Tesla’s autonomous ambitions. While emission certification is standard for any new EV, it signals that the Cybercab is progressing through the full federal compliance process.

Tesla has already equipped prototypes with federal compliance stickers affirming adherence to safety, bumper, and theft-prevention standards via self-certification under FMVSS rules. This bypasses the traditional 2,500-vehicle exemption cap that previously constrained low-volume autonomous testing.

Production of the Cybercab ramped up at Giga Texas starting in early 2026, with volume targets aiming for hundreds of units per week and long-term ambitions of millions annually. The two-seater, steer-by-wire vehicle, lacking a steering wheel and pedals, features a sleek, minimalist design optimized for Robotaxi service.

Tesla Cybercab gets crazy change as mass production begins

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Priced under $30,000 at unveiling, it promises operating costs as low as $0.20–$0.40 per mile once scaled. Tesla has routinely flexed it as one of the most efficient vehicles of all time.

Regulatory progress extends beyond the EPA. The NHTSA has streamlined approvals for control-free vehicles, benefiting the Cybercab. Tesla operates supervised and unsupervised Robotaxi services in Texas cities like Austin, Dallas, and Houston using its fleet. California recently updated rules for driverless operations, including enforcement mechanisms for violations. Additional state-by-state approvals will be needed for nationwide rollout.

This EPA green light reduces a key barrier, building confidence among regulators, partners, and investors.

It underscores Tesla’s strategy of designing the Cybercab from the ground up for full compliance rather than retrofitting existing platforms. Challenges remain in scaling unsupervised autonomy, mapping approvals, and public acceptance, but the certification marks tangible momentum toward transforming urban mobility.

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With prototypes already testing on public roads and production accelerating, the Cybercab edges closer to redefining transportation. Tesla’s integrated approach—combining hardware simplicity, software prowess, and regulatory diligence—positions it uniquely in the robotaxi race.

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SpaceX soars with its first launch as a public company, marking a new era

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Credit: SpaceX

SpaceX executed its first Falcon 9 launch since going public on June 15, a routine yet symbolically powerful Starlink mission from Vandenberg Space Force Base in California.

Liftoff of the Falcon 9 booster B1093, on its 14th flight, occurred at approximately 8:34 a.m. PDT from Space Launch Complex 4E (SLC-4E), deploying 24 Starlink V2 Mini Optimized satellites into low-Earth orbit.

The first stage successfully landed on the droneship “Of Course I Still Love You” in the Pacific Ocean, underscoring the company’s unmatched reusability track record.

This mission comes just three days after SpaceX’s historic IPO on June 12, which shattered records as the largest ever. The company raised $75 billion by pricing shares at $135, with trading under ticker SPCX on Nasdaq opening at $150 and closing at $160.95—a 19 percent gain—valuing SpaceX at over $2.1 trillion.

The launch highlights the seamless transition from private innovator to public powerhouse. SpaceX, founded in 2002, has revolutionized access to space with over 650 Falcon 9 flights and a massive Starlink constellation now serving millions globally.

As a public company, it faces new pressures: quarterly earnings, shareholder scrutiny, and expectations to accelerate Starship development for Mars ambitions and deeper NASA partnerships. Yet the market response signals strong confidence in its dominance, as launch costs are slashed by 95 percent, rapid satellite deployment, and a backlog of government and commercial contracts.

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SpaceX maintains bold advertising push for Starlink, contrasting Tesla’s minimalistic approach

Analysts view today’s flight as business as usual, but it carries extra weight. With shares volatile in early trading days, successful operations reassure investors that core capabilities remain unaffected by public status.

SpaceX now operates under heightened transparency, potentially unlocking capital for ambitious goals like Starship orbital tests and global broadband expansion.

Challenges loom, including regulatory hurdles for megaconstellations, competition in reusable rockets, and orbital debris concerns. Nevertheless, this morning’s flawless execution reinforces SpaceX’s trajectory.

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As Musk often notes, the company’s mission—to make humanity multiplanetary—now aligns with Wall Street’s growth demands. The stars, it seems, are aligning for both.

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