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DeepSpace: Firefly’s Alpha rocket to get a massive upgrade with ion thruster boost stage ⚡ ?

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Eric Ralph · June 18th, 2019

Welcome to the latest edition of DeepSpace! Each week, Teslarati space reporter Eric Ralph hand-crafts this newsletter to give you a breakdown of what’s happening in the space industry and what you need to know. To receive this newsletter (and others) directly and join our member-only Slack group, give us a 3-month trial for just $5.


Although the company quietly teased the concept for the first time several months ago, Firefly has released a detailed update on its Orbital Transfer Vehicle (OTV), an ambitious spacecraft meant to complement its Alpha and Beta launch vehicles. If Firefly can deliver on the independent spacecraft’s technical promises, the combination of Alpha (~$15M) and OTV could help usher in a new era of small, high-performance satellites launched on small, high-performance rockets.

In fact, Rocket Lab – currently the world’s only truly commercial smallsat launch provider – has already demonstrated the power of this new paradigm, albeit on a smaller scale. After just one failed attempt, the first successful orbital launch of the company’s Electron rocket also marked the surprise debut of a tiny third stage used to circularize the payload’s orbit. After five successful uses in orbit, Rocket Lab has taken its third stage a step further, adding redundant avionics, solar arrays, and more to effectively create an independent spacecraft/satellite bus called Photon. By all appearances, Firefly’s OTV is much larger than Photon but is functionally quite similar. By taking advantage of Alpha’s significant performance benefits compared to Electron, Firefly has designed a third stage/spacecraft capable of delivering hundreds of kilograms to geostationary orbit, the Moon, and (perhaps) beyond.

Changing the delta V game

  • Generally speaking, OTV is quite small. According to Firefly’s Payload User’s Guide, the spacecraft will weigh just 130 kg (285 lb) dry and will carry perhaps 30-70 kg of xenon fuel for its electric ion thrusters. This is a critical differentiator relative to Rocket Lab’s Photon and kick stage, which rely on the inefficient (but simple and reliable) Curie chemical rocket engine.
    • According to Firefly, Alpha is designed to launch a max of 1000 kg (2200 lb) to a 200 km (125 mi) low Earth orbit (LEO). Given OTV’s ~200 kg wet mass, Alpha + OTV offer some incredible capabilities relative to the rocket’s size and design.
    • Powerful electric thrusters undeniably add a lot of complexity to any spacecraft that chooses to use them but that pain is often deemed worth it for the benefits they can offer. Most notably, ion propulsion is extremely efficient.
This graph demonstrates the potential performance benefits of Alpha + OTV relative to Alpha on its own. (Firefly)
  • Thanks to OTV’s efficient electric thrusters and light carbon composite structure, the potential benefits of Alpha + OTV are hard to believe for a rocket as (relatively) small as Alpha.
  • On its own, Alpha can only deliver a meaningful payload (~100 kg) to perhaps 4000 km (2500 mi). With OTV, Alpha can suddenly deliver ~600 kg to a circular geostationary orbit (~36,000 km, 22,300 mi) and upwards of 400-500 kg into orbit around the Moon.
    • For reference, despite weighing around 10% of Falcon 9, Alpha and OTV would offer perhaps 10-15% the performance of Falcon 9 to trans lunar injection (TLI). This utterly defies the general rule of thumb that as a rocket gets significantly smaller, its performance (particularly to higher-energy orbits) deteriorates disproportionately.
  • With OTV, Alpha – nominally a ~$15M launch vehicle relegated to LEO payloads – becomes an incredibly intriguing option for small geostationary communications satellites and small-scale public and private exploration of the Moon, near Earth asteroids, and maybe even Mars/Venus.
  • According to a senior Firefly investor and board member, Firefly hopes to have OTV ready for its orbital debut on Alpha’s third launch, tentatively scheduled no earlier than mid-2020.

Alpha readies for launch

  • Of course, OTV is a bird without wings without Firefly’s Alpha launch vehicle. Weighing 54,000 kg (120,000 lb) fully-fueled, Alpha is a two-stage rocket that will stand 1.8m (6ft) wide and 29m (95ft) tall. Powered by four Reaver engines, the first stage will produce ~740 kN (166,000 lbf), approximately 85% of one of Falcon 9’s nine Merlin 1D engines.
  • Firefly is working relentlessly towards an ambitious December 2019 Alpha launch debut, a target that will probably slip into early 2020 due to the inherent complexity of the task at hand. Critically, though, Firefly has made a huge amount of progress towards that goal.
    • Notably, Firefly’s second stage – powered by one vacuum-optimized Lightning engine – has already been qualified for launch with full-duration static fires at the company’s Texas facilities. Firefly is in the midst of preparing for an identical series of qualification tests for its more powerful first stage, shown above in the form of one Reaver engine attached to an Alpha S1 thrust structure.
    • As early as July, a full set of four Reaver engines will be installed on the same thrust structure to perform static fire testing, much like SpaceX gradually added Merlin 1D engines during Falcon 9 development testing.
  • If all goes as planned, Firefly will have completed its first Alpha rocket – first stage, second stage, and payload fairing – by October or November 2019. Expect plenty of new photos and updates as Alpha nears its inaugural launch.
Thanks for being a Teslarati Reader! Become a member today to receive an issue of DeepSpace in your inbox each week!

– Eric

 

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla reveals first vehicle model to receive Starlink integration

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Tesla has evidently revealed which of its vehicle models will be the first to receive Starlink integration: the Cybercab.

Tesla’s Santana Row showroom now has a full-fledged display of the Cybercab, with an extensive bit of information hung around an exhibit that seems to reveal the vehicle’s newest feature: an integrated Starlink antenna that will enable secure and reliable internet access during trips.

Credit: @Starscream_SJC | X

Cybercab is geared toward autonomous ride-hailing for one or two passengers. The production units rolling off the lines at Gigafactory Texas are built without steering wheels or pedals, meaning when public rides begin, passengers will not need to interact with a human being or control the vehicle in any way outside of what appears on the center screen for their entertainment during the ride.

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Along the display, Tesla wrote this message about Cybercab:

“Cybercab is built for autonomy. It has no steering wheel, no side mirrors, and no pedals. It goes where you tell it to go and how you want it to, so you can relax along the way. It is hyper aware and responsive to your surroundings, monitoring other drivers, responding to emergency vehicles, utilizing its expertise in the rarest scenarios to help keep you safe.”

Tesla has been teasing a potential Starlink integration for quite some time now. In December, the company hinted at potential Starlink internet terminal integration within its vehicles in a patent that described a vehicle roof assembly with integrated radio frequency (RF) transparency.

Tesla hints at Starlink integration with recent patent

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The company wrote in its patent application that a new roof design built with materials that differ from the standard metallic or glass elements used in today’s cars would allow it to integrate modern vehicular technologies, in particular, ones that require radio frequency transmission and reception.

Tesla suggested high-strength polymer blends, like Polycarbonate, Acrylonitrile Butadiene Styrene, or Acrylonitrile Styrene Acrylate.

This is the first time we’ve seen Tesla officially confirm the Starlink integration into the Cybercab. It’s not much of a surprise considering the company’s intention behind the Cybercab, which is to make travel autonomous.

Productivity will now be at a maximum during a work-related commute, while the center screen could be utilized for Netflix or potentially even live TV for those who are heading to dinner or to a fun activity.

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SpaceX adjusts Starship Flight 13 test launch target date once again

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Credit: SpaceX

SpaceX has updated its target for the thirteenth integrated flight test of Starship, aiming for as early as Thursday, July 23. The 90-minute launch window opens at 5:45 p.m. CT from the company’s Starbase facility in South Texas.

The target flight was initially rescheduled for today, but SpaceX pushed it back again.

This latest adjustment follows an aborted attempt earlier in the week and reflects the iterative, rapid-development approach that has defined the Starship program. With the vehicle already stacked and ground teams making final preparations, the mission represents another step toward proving the full reusability of the world’s most powerful rocket system.

The original launch attempt on July 16 was scrubbed at T-0 when several Raptor engines on the Super Heavy booster failed to ignite properly. The automatic abort system triggered just as the engines began their startup sequence, preventing liftoff.

SpaceX CEO Elon Musk confirmed that some engines did not start as expected, prompting the decision to replace two Raptors on Booster 20 to ensure reliability. The issue occurred despite a successful full-duration static fire earlier, highlighting the complexities of coordinating 33 engines under flight conditions.

This cautious approach underscores SpaceX’s commitment to safety amid an aggressive test cadence.

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SpaceX comes with a slew of changes for Starship Flight 13

Flight 13 builds directly on the lessons from Flight 12 in May 2026. The Super Heavy booster’s primary goals include a successful liftoff, ascent, stage separation, boostback burn, and controlled splashdown in the Gulf of America.

Hardware and software modifications address the off-nominal flip and boostback burn problems from the prior flight, where propellant slosh and engine relight issues led to an uncontrolled impact.

For the Starship upper stage, objectives include deploying 20 operational Starlink V3 satellites, the first real payload of this type, performing a single Raptor engine relight in space, and executing a controlled entry, descent, and splashdown in the Indian Ocean. Propulsion upgrades aim to improve engine-out capability after one vacuum Raptor was lost on Flight 12.

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Additional test elements focus on heat shield performance. Six satellites carry cameras to image the tiles during flight, while white-painted tiles and upgraded attachments on flaps and the aft skirt will gather data for future reusability.

The FAA completed its mishap investigation into Flight 12 earlier this month, clearing the regulatory path.

This suborbital mission, the second with V3 vehicles, advances Starship toward operational missions, including potential crewed flights and support for NASA’s Artemis program. Success would mark significant progress in rapid reusability and satellite deployment from the massive system.

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Elon Musk debunks $52 billion SpaceX-NVIDIA GPU deal

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Credit: SpaceX

Elon Musk dismissed reports claiming SpaceX had placed a massive order for NVIDIA GPUs worth $52 billion. The denial came hours after Taiwanese media, citing unnamed industry sources, reported that SpaceX planned to acquire approximately 13,000 AI server racks, equating to roughly 1 million GB300 GPUs, from Foxconn.

Each rack was estimated at around $4 million, with deliveries potentially starting in late 2025.

The story suggested this would mark SpaceX’s first major foray into Foxconn-manufactured NVIDIA hardware, breaking from suppliers like Supermicro and Dell. Musk responded bluntly on X:

Despite the denial, the rumored scale aligns with SpaceX’s explosive growth in AI infrastructure. NVIDIA’s GB300 (successor to the GB200 NVL) racks deliver unprecedented performance for large-scale training and inference. A $52 billion commitment would dwarf most corporate AI budgets and provide the compute muscle needed for frontier models.

SpaceX already operates gigawatt-scale terrestrial clusters like Colossus in Memphis, Tennessee, and has monetized them aggressively through leasing deals.

SpaceX’s newest Starmind will make earth data centers obsolete

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Major customers include Anthropic (paying ~$1.25 billion monthly for 220,000+ GPUs), Google (~$920 million monthly for 110,000 GPUs), and Reflection AI. These arrangements are projected to generate tens of billions in annual revenue, far outpacing traditional SpaceX businesses.

Such an investment would fuel internal AI efforts, particularly Grok models under the integrated SpaceXAI division, while supporting ambitious orbital data center plans. SpaceX envisions launching thousands of AI-optimized satellites powered by solar energy and cooled in space, bypassing terrestrial power and land constraints.

This “Starmind” constellation could position the company as a leader in space-based computing.

SpaceX as an Emerging AI Powerhouse

Once primarily known for reusable rockets and Starlink satellite internet, SpaceX has transformed into a multifaceted AI player.

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The 2026 acquisition of xAI integrated Grok development directly into the company. Starlink’s low-latency global network complements massive compute clusters, enabling efficient data flow for training and serving AI models.

Musk has long argued that AI scaling demands solutions beyond Earth, citing things like real estate and electricity limits on the ground.

While the Foxconn deal may not be in the cards, SpaceX’s trajectory is continuing on the path of blending aerospace engineering with hyperscale AI to dominate both launches and intelligence infrastructure.

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