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EPA EV range estimates challenged by new research

Tesla Cybertruck spotted on the Highway

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The Society of Automotive Engineers (SAE) and Car and Driver have published a report challenging the EPA’s EV range estimate calculations.

As revealed by countless surveys, one of the most critical specifications for EV buyers is how far the vehicle can drive on a single charge. But often, without a way to test it themselves, EV customers are forced to use the number printed on the window sticker or posted on the EPA’s website, which is the agency that has typically tracked and measured these capabilities. Now, those numbers are being challenged by research from SAE International and the Car and Driver magazine.

According to the research published by Car and Driver, the EV range estimates published by the EPA are, on average, 12.5% higher than the numbers they achieved in their testing, which could be quite a shock for a car buyer. In comparison, Car and Driver’s ICE vehicle testing was only 4% off of the EPA’s estimates, which were actually lower than their testing results.

As noted in the published report, this range discrepancy was entirely expected, thanks to the difference in testing methodology, but that was ostensibly the point. First, because the EPA only provides consumers with a single highway/city combined range number – which is slightly weighted toward city driving (55/45) – customers who predominantly drive on the highway will consistently fail to reach the estimated range number. Further, the inverse is true for drivers who spend most of their time in the city.

The EPA was not immediately available to comment to Teslarati on their testing procedures.

The second discrepancy point highlighted in the paper concerns testing methodology, in which the EPA currently provides options for automakers on how to complete the testing. This means different automakers, or even different models, will be dramatically different in their estimated range compared to their real-life range, adding to customer confusion.

Nowhere is this second point seen better than in highway testing, which is once again significantly skewed upwards. Instead of testing the vehicles at actual highway speeds, 75mph (the speed used in Car and  Driver’s testing), automakers test at a lower speed and then multiply their results by a “reduction factor,” determined by how many runs the vehicle completes.

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Third and perhaps worst of all, these slight discrepancies, mixed with automakers’ self-reporting their results, can mean that different brands take wildly different approaches and report drastically different figures compared to real life. Perhaps the starkest example found by Car and Driver was the difference in EV range reported by Tesla and Porsche. While the German brand was incredibly conservative with its range estimates, Tesla was slightly more generous than the testing completed by the car magazine.

Luckily, according to Car and Driver, fixing these issues would be fairly simple. First, the paper suggests providing consumers with an EV highway and city range number, with each of those estimates being found by separate testing, similar to current gas vehicle testing. Second, removing or adjusting the “reduction factor” toward more realistic use (higher highway speeds) will provide a more accurate number to consumers. And third and finally, enforcing more consistent testing standards between automakers will help consumers more accurately gauge the capabilities of the cars they are buying.

What do you think of the article? Do you have any comments, questions, or concerns? Shoot me an email at william@teslarati.com. You can also reach me on Twitter @WilliamWritin. If you have news tips, email us at tips@teslarati.com!

Will is an auto enthusiast, a gear head, and an EV enthusiast above all. From racing, to industry data, to the most advanced EV tech on earth, he now covers it at Teslarati.

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Tesla Model Y L’s new features flexed at unveiling event at Diner

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Tesla Model Y L in a field
Credit: Tesla

Tesla flexed the new features of the Model Y L with a dedicated media event at the company’s Diner on Santa Monica Boulevard in Los Angeles.

The Model Y L is the extended-wheelbase version of the all-electric crossover, which has been voted the best-selling car in the world on three occasions. The vehicle is already rolling off production lines at Gigafactory Texas, and first deliveries are slated to take place later this year.

Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990

Teslarati was invited to the event, but due to some scheduling conflicts, we could not make it to Los Angeles. Instead, we will have our hands on a media unit sometime in August, so we’ll be able to spend some more extended time with the Model Y L.

However, plenty of those who made it to LA shared some cool features that set the Model Y L apart from the Model Y.

Multi-Row Climate Control

Tesla fitted the Model Y L with full climate control on all three rows on the front screen. It can be adjusted by selecting which row you’d like to modify on the right-hand side of the touch screen:

Better Rear Window Visibility

One of the strangest things about the Model Y, especially the Juniper iteration, is the rear window has extremely limited visibility when looking into the rearview mirror.

Tesla has improved upon this with the Model Y L:

PowerShare will be included

Model Y L will come with PowerShare in North America, with an 11.5kW output to your home. Tesla said it would require Powerwall 3 for operation.

Wireless Charging Pad

There has been some speculation that Tesla would upgrade the wireless charging pads in the United States, but this is not the case.

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Tesla owner fixes common feature complaint with crafty DIY retrofit

Tesla confirmed that it does not come with the cooled pads as the Y L in China does. This is because North America has not adopted Qi charging yet.

Thermal Management Improvements

These improvements in the Model Y L were seen with thermal management:

  • Up to 15% faster cabin cooling
  • +23% thermal efficiency gained in hot weather, 7 miles of real-world range gained
  • 8x more solar energy reflection off of glass roof
  • 30% reduction in solar energy entering the cabin

Demand

Tesla said the Model Y L is almost sold out in the U.S. It comes with

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  • 1 year of FSD Supervised
  • 1 year of Supercharging
  • 1 year of Premium Connectivity
  • Free exterior paint color, interior, and wheel option at no additional cost
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Elon Musk

Tesla CEO Elon Musk denies ridiculous Gigafactory Shanghai rumor

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(Credit: Tesla)

Tesla CEO Elon Musk took to his social media platform X on Thursday night to deny a ridiculous rumor regarding the sale of the company’s Chinese vehicle production plant, Gigafactory Shanghai.

On Thursday, the Wall Street Journal, citing sources familiar with the matter, claimed in a scathing new report that Tesla was exploring a potential sale of the entire China business in an effort to help bolster a potential merger between SpaceX and Tesla.

Musk immediately denied the rumor not once but twice, initially calling it “fake news,” and then calling it “absurdly fake news” in a separate post just a few moments later:

The original poster of the Wall Street Journal article that Musk saw deleted the initial post sharing the headline and the rumored sale of Tesla’s China business.

The report seemed absolutely and unequivocally false to begin with; Tesla’s business in China is among the most important pieces of the company’s business. Not only does the factory supply vehicles for the domestic market, but also for various other markets in Asia and Europe.

China is also one of the largest automotive markets in the world, and Tesla has performed well there despite the robust competition.

The speculation regarding a Tesla and SpaceX merger has started to gain steam this year as the space exploration company went public just a month ago. There has been speculation that Musk will bridge all of his companies under one “umbrella company,” and analysts believe this could happen before the end of the decade.

The Tesla and SpaceX merger everyone is talking about is quietly building

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This is the latest iteration of Musk’s very evident war on mainstream media. Reports regarding any of Musk’s companies are quick to get the dreaded “false” or “fake news” response from the CEO when they are unfounded.

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Elon Musk

Tesla AI boss reveals how big Optimus is going to get

Tesla’s Optimus chief corrected himself on X, confirming a staggering 10 million robot production target.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla’s Optimus program has a new number attached to it, after Ashok Elluswamy, the executive who has run the humanoid robot program since June 2025, posted a three word correction on X Thursday, “Correction, 10 million robots.”

The line clarifies the long term annual capacity Tesla is building toward its planned second Optimus production line at Gigafactory Texas, a figure Musk has cited repeatedly since last year’s shareholder meeting.

The scale is worth noting, because ten million robots a year would mean Tesla building more units annually than most countries sell in new cars. Tesla has framed this as a second line, not the first. The buildout is happening in two phases: a roughly one million unit per year line inside Tesla’s Fremont factory, installed on the floor space vacated when Model S and Model X production ended earlier this year, and a much larger dedicated facility under construction at Giga Texas that broke ground on its first steel structure in May. That Texas facility is the one Elluswamy’s correction refers to, and is expected to reach volume production sometime in 2027.

Tesla Optimus project fires up as Musk sees production line progress

Elluswamy took over Optimus from Milan Kovac last summer and has spent the months since talking up the program’s trajectory. Elon Musk has also floated the ten million figure at Tesla’s 2025 shareholder meeting.

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Ending Model S and Model X production to make room for the first Optimus line was one of the more consequential manufacturing decisions in the company’s recent history, retiring two flagship vehicles in favor of a robot that has yet to enter mass production. Musk has previously estimated per unit production costs at $20,000 to $25,000 once Tesla reaches a million units a year, though he hasn’t said what that cost looks like at ten times the volume.

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