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Ford’s 1.25-million-pound F-150 EV demo was easier than it looked, explains engineer

A Ford F-150 electric prototype pulls over 1 million pounds of cargo. (Photo: Ford Motor Company)

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Last week, Ford made headlines when it released a video of its upcoming F-150 electric pickup truck pulling what could only be described as an unreal amount of weight. In the demonstration, the upcoming vehicle pulled ten double-decker rail cars, both empty and loaded with 42 gas-burning F-150s. The weight of the rail cars with the pickups in them was a whopping 1.25 million pounds, but the F-150 EV was able to pull everything without any issue. 

The demonstration was incredibly impressive, instantly eclipsing the feats of strength from other notable vehicles like the Tesla Model X, which pulled a Boeing 787 Dreamliner, and the Toyota Tundra, which towed a Space Shuttle. According to auto enthusiast and mechanical engineer Jason Fenske of YouTube’s Engineering Explained channel, though, Ford’s demonstration is actually far easier than it looked. 

Fenske notes that both the 787 Dreamliner and Space Shuttle pulled by the Model X and Tundra rode on rubber tires. On the other hand, the rail cars pulled by the electric Ford F-150 rested on steel wheels riding on steel railroad tracks. This, the engineer explains, makes a notable difference, particularly with regards to the coefficient of rolling resistance (the ratio of the force required to pull a rotational mass).

“Steel does not deform much at all, which is why railroads use steel wheels on steel tracks. This adds up to an extremely low coefficient of rolling resistance—about 0.0015. To pull a 10,000-pound train across a level surface, you only need a 15-pound force. For a truck to move a 1.25-million-pound train, it only requires about 1,875 pounds of force,” Fenske wrote. 

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The engineer adds that generally, the maximum force a 4WD truck can generate will be equivalent to its weight, mostly due to the grip of its tires. Since the electric Ford F-150 prototype used in the demonstration was most certainly over 1,875 pounds, it would really have no issues pulling the 1.25-million-pound load. Had the F-150 EV attempted such a feat with a load equipped with pneumatic tires on pavement, the demonstration would most definitely have resulted in a much different outcome. 

Fenske’s points were outlined in an article on Road & Track, which delved more into the math behind Ford’s demonstration. A Ford spokesperson has responded to Fenske’s arguments, pointing out that the engineer’s calculations did not evaluate acceleration. The engineer wrote that he is currently waiting for Ford to provide more information about the demo, in order to calculate exactly how much power the demonstration took.

While the F-150 EV’s feat of strength could be explained by the automaker’s choice of cargo, the demonstration remains pretty impressive nonetheless. It does, if any, raise interest in the upcoming vehicle. Unfortunately, Ford Chief Product Development Officer Hau Thai-Tang noted during an interview with Yahoo Finance’s The First Trade that the all-electric version of the F-150 is still “a couple of years out,” though a hybrid version will be released in 2020.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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