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Mercedes-Benz DRIVE PILOT captures world’s first approval for hands-free driving

Während der hochautomatisierten Fahrt, ermöglicht DRIVE PILOT dem Fahrer sich vom Verkehrsgeschehen ab- und bestimmten Nebentätigkeiten zu zuwenden. Zum Beispiel mit den Kollegen via In-Car-Office zu kommunizieren, Mails zu schreiben, im Internet zu surfen oder entspannt einen Film anzuschauen. // During the conditionally automated journey, DRIVE PILOT enables the driver to move away from the traffic situation and to turn to certain secondary activities. For example, communicating with colleagues via in-car office, writing e-mails, surfing the Internet or watching a movie in a relaxed way.

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Mercedes-Benz DRIVE PILOT has captured the world’s first approval for ‘conditionally automated’ driving on German highways with its Level 3 system. The German automaker’s DRIVE PILOT is the first internationally valid system, as it met the requirements of Global Automotive Regulation No. 157, which concerns the approval of vehicles with regards to Automated Lane-Keeping Systems.

Mercedes-Benz announced the accomplishment, calling it proof of the company’s “pioneering work in automated driving.” The German Federal Motor Transport Authority granted the approval.

“For many years, we have been working to realize our vision of automated driving. With this LiDAR-based system, we have developed an innovative technology for our vehicles that offers customers a unique, luxurious driving experience and gives them what matters most: time. With the approval of the authorities, we have now achieved a breakthrough: We are the first manufacturer to put conditionally automated driving into series production in Germany,” Member of the Board of Management of Daimler AG and Mercedes-Benz AG, Chief Technology Officer responsible for Development and Purchasing Markus Schäfer said.

Die Bedienelemente für den DRIVE PILOT sitzen im Lenkradkranz oberhalb der Daumenmulden rechts und links. Aktiviert der Fahrer den DRIVE PILOT, regelt das System Geschwindigkeit und Abstand und führt das Fahrzeug souverän innerhalb der Spur. // The controls for DRIVE PILOT are located in the steering wheel rim above the thumb recesses on the right and left. If the driver activates DRIVE PILOT, the system regulates speed and distance and guides the vehicle confidently within the lane.

DRIVE PILOT will first be available in Mercedes-Benz S-Class models in the first half of 2022. There will be initial limitations with the functionality’s ability, and drivers will only be able to drive at speeds of up to 60 km/h or 37 MPH on German highways. This will effectively limit the Level 3 system to operating in “heavy traffic or congested situations on suitable stretches of highway in Germany.” Regularly flowing traffic patterns at speeds that exceed the approved limits will require a normal driving operation.

Levels of autonomous driving have been outlined by the Society of Automotive Engineers (SAE). Level 3 Autonomy does not require humans to perform the act of driving. However, of the three levels that allow hands-free driving, which are Levels 3, 4, and 5, Level 3 is the only category in which the driver must take over if the vehicle requests human intervention. Level 3 is effectively described as a “traffic jam chauffeur,” which would align with the capabilities of the DRIVE PILOT system.

“During the conditionally automated journey, DRIVE PILOT allows the driver to take their mind off the traffic and focus on certain secondary activities, be it communicating with colleagues via In-Car Office, surfing the internet, or relaxing while watching a film. In DRIVE PILOT mode, applications can be enabled on the vehicle’s integrated central display that are otherwise blocked while driving,” the automaker wrote.

The system will initially be available on 8,197 miles or 13,191 kilometers of German highway. Mercedes-Benz said that it is working on completing extensive test drives in other markets, including the U.S. and China, so that it can launch DRIVE PILOT in countries outside of Germany.

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DRIVE PILOT in der S-Klasse: Hochautomatisiertes Fahren auf Deutschlands Autobahnen // DRIVE PILOT in the S-Class: Conditionally automated driving on German freeways

DRIVE PILOT uses a LiDAR-based system for operation, but it also has a camera in the rear window and a microphone, which will both be used to detect approaching emergency vehicles by recognizing flashing blue lights and sirens. There is also a moisture sensor in the wheel well, used for detecting slippery or wet driving conditions. A digital HD map will transmit information regarding road geometry, route profile, traffic signs, and unusual traffic events, including accidents or road work, to DRIVE PILOT, helping it make informed and logical decisions throughout the vehicle’s operation.

Mercedes-Benz also said that it has implemented a safety system that will inform the driver of when the vehicle needs to be back in the control of a human. If the driver fails to take back control of the car for any reason, including medical emergencies, the vehicle’s braking system will bring the car to a stop in a controlled manner while also activating hazard lights. Mercedes-Benz has an emergency call system, which will automatically contact first responders, and the vehicle’s doors and windows will unlock for easier access for first responders.

Mercedes-Benz has been working to get DRIVE PILOT approved by regulators since mid-2021.

I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Starlink is ‘biggest competitive advantage,’ but it’s temporary, United CEO says

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Credit: United Airlines

United Airlines CEO Scott Kirby said that SpaceX’s Starlink satellite internet is its leading competitive advantage in the U.S. airline industry. However, in recent comments, while he described the service as “the biggest competitive advantage” the carrier currently holds, he also acknowledged that the edge is temporary.

“…everybody eventually is going to have high-speed low earth orbit internet connectivity. It’s going to be a must-have. We are going to have a few years of being the only airline that has it at scale, and that’s our mission,” Kirby said. Until everyone has it, United aims to capitalize on its head start by converting trial users into long-term loyal customers.

United has moved faster than its rivals on Starlink installations. As of mid-to-late October 2026, the system was on roughly 43 percent of its fleet, with plans to reach 61 percent by year-end, 87 percent by June 2027, and full fleet coverage by the end of next year.

The airline already operates more Starlink-equipped flights than the rest of the U.S. industry combined. Los Angeles International Airport is scheduled to become United’s first 100 percent Starlink hub in the first half of 2027, and the carrier’s app will display the likelihood that any given flight has the service.

Kirby has pointed to early evidence that the offering influences booking decisions. Some passengers loyal to other airlines are already switching flights for Starlink connectivity, something the airline, along with American Airlines, has tried to leverage against competing airlines. Both companies used status-match programs, and some of those customers are pursuing company-specific credit cards, which signals an intent to stay.

Once onboard, these customers encounter the airline’s broader investments in aircraft, larger seat-back screens, oversized bins, connection tools, and a mobile app that Kirby says outperforms competitors. Wi-Fi satisfaction scores on Starlink-equipped planes have been reported to be nearly double those on aircraft with other systems.

Competitors are moving slowly to do the same. Southwest Airlines began installations in 2025 and expects to complete them soon. Delta is pursuing Amazon’s Leo system, while American expects to start Starlink work in early 2027 and has not yet detailed regional-fleet plans. This timeline gap gives United a multi-year window in which it remains the only major U.S. carrier offering Starlink at scale.

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Kirby has framed the strategy as pressing that advantage while simultaneously widening gaps in other technology areas so that customers who try United for the Wi-Fi remain for the overall experience.

The approach reflects a calculated bet that superior in-flight connectivity can accelerate share gains and support longer-term financial targets, including a 10 percent pre-tax margin goal.

High-speed internet is particularly valued by premium and business travelers who can work or stream reliably. As low-Earth-orbit service becomes ubiquitous, the temporary nature of the pure connectivity edge means United’s retention will depend on whether its other product and operational improvements keep pace.

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Tesla Cybercab’s unorthodox paint process explained

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Credit: Tesla

Tesla Cybercab skips the traditional paint shop entirely, marking an unorthodox process for coloring the fully autonomous vehicle. However, the decision was a smart one, as it slashed factory costs, floor space utilization, and complexity, since Tesla relied on specialized alloys and in-mold coloring.

Munro Live was given the opportunity to do a factory walkthrough with Tesla Vice President of Vehicle Engineering Lars Moravy, who explained and detailed how Cybercab production at Giga Texas eliminates one of the automotive manufacturing industry’s most expensive and space-hungry elements.

A conventional paint line can cost hundreds of millions of dollars and require a million man-hours to build. Moravy framed the choice around Tesla’s core rule: “Question the requirements: why do you need paint?”

The structural answer lies in material selection. The aluminum alloys used in Cybercab’s front and rear castings do not oxidize and lose strength over time, the way many common automotive aluminum alloys do. Only the side modules, built around hot-stamped boron-steel door rings, receive an anti-corrosion e-coat, or dip coat. Front and rear modules skip coating altogether.

Model Y and Model 3 bodies, by contrast, are fully coated and painted.

Exterior colors come from the plastics shop, which Tesla engineers described as “our paint shop” for the Cybercab. Body panels are produced via reaction injection molding, referred to as RIM. Color is then mixed into a polyurethane resin at the mix head immediately before injection, so the panel emerges already colored with a Class-A surface.

Robots trim overflow to control sink marks and flow lines. The process avoids conventional spray-paint defects like orange peel and paint bleed. Scratches can still be repaired with compatible coatings that behave “basically like paint.” Because color is integral rather than a surface layer, shallow scratches do not expose a contrasting undercoat.

The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has also explored related approaches, including in-mold lamination and painted films on stamped panels.

The manufacturing payoff is substantial because removing the paint shop, combined with the “unboxed” modular process that builds and tests front, rear, side, and center modules in parallel before a short final assembly, cuts factory floor space per vehicle by about 50 percent.

Final assembly itself uses only about 25 automated stations, far fewer than the typical Model Y line, and the overall line runs at about 78 percent automation, Moravy said. The approach also eliminates volatile organic compound emissions associated with traditional spray painting for these panels and shortens the coloring cycle from hours to minutes.

Cybercab’s paint strategy is clearly less about aesthetics than about systematically deleting capital-intensive, energy-heavy, and space-consuming steps once material science and process design make them unnecessary. It is a concrete example of Tesla applying first-principles questioning to one of the auto industry’s most entrenched factory requirements.

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Tesla has a Cybercab problem nobody saw coming

Tesla’s Cybercab line now builds robotaxis faster than Tesla can deploy them, Lars Moravy says.

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Tesla’s Cybercab line in Texas can now build the two seat robotaxi faster than the company can put it into service, according to Lars Moravy, Tesla’s Vice President of Vehicle Engineering. “We don’t run every day because the line can run so fast. It’s currently outpacing our deployments,” Moravy said in a new Cybercab deep dive from Munro Live. “So, it’s a bit of a race right now. Who’s going to go faster? Right now the manufacturing line’s ahead.”

Tesla’s official Robotaxi account shared a Cybercab analysis video on X on Monday, calling it a “Cybercab engineering deep dive.” Moravy’s comments go further than what he told analysts on the Q3 earnings call last week, when he said the Cybercab line’s listed capacity of more than 125,000 units a year undersells what it can actually run.

The tour shows where that speed comes from. Tesla’s unboxed process splits the Cybercab into front, rear, side and center modules that are built and tested on their own before they meet on a short final line. That final line has just 25 fully automated stations, which Tesla’s team estimated is a fifth to a tenth of what a Model Y needs. The full line is about 78% automated, the framing line is already at 100%, and the layout uses roughly 50% less floor space per vehicle. The stated goal is “100% automation in 10 second cycle time,” or one finished Cybercab every 10 seconds.

Tesla also deleted the paint shop. Only the side modules are coated, and the exterior panels get their color inside the molding machine. Engineers said the car is designed to run at least 500,000 miles, which matters for a vehicle that will spend most of its day carrying riders.

The battery got the same treatment. The Cybercab uses an 88S6P pack of 4680 cells in a steel enclosure, a first for Tesla, with each module potted separately so a single failed module can be swapped instead of the whole pack. Wireless battery management boards replace a wiring harness, and new contactors are fast enough to drop the pyro fuse entirely. Tesla’s battery director graded the pack an A minus, compared with a D for the Model Y structural pack and a B minus for Cybertruck. Up front, the drive unit runs an 11:1 gear ratio versus roughly 9:1 on most Teslas, since the Cybercab does not need a high top speed.

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The deployment side is now the bottleneck Moravy described. Tesla had more than 50 Cybercabs working the Formula 1 weekend in Austin, and Texas records show 463 Cybercabs registered. Tesla said on its earnings call that Cybercab service will launch in Dallas next month, and Moravy said the company is aiming to get Cybercabs to customers by the end of 2026. Every unit built so far has gone into Tesla’s own fleet since the line moved into volume production in April.

Munro Live also asked when it could get a Cybercab to tear down. Tesla’s answer: “Not yet.”

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