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Relativity Space’s first 3D-printed rocket arrives at launch pad

A 3D-printed rocket booster awaits its first launch opportunity. (Relativity Space - John Kraus)

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Relativity Space has shipped both stages of its first 3D-printed Terran-1 rocket to a launch pad it recently finished constructing at Florida’s Cape Canaveral Space Force Station (CCSFS), leaving the startup just a few steps away from its first orbital launch attempt.

As Relativity CEO Tim Ellis himself noted, the company is about two years behind its initial goal of a 2020 launch debut, but it’s far from alone in that regard. Virtually all of its most direct competitors are in similar boats. Out of sheer coincidence, startups ABL Space and Firefly Space are working towards orbital launch attempts of their similarly sized RS1 and Alpha rockets – ABL for the first time and Firefly for the second time – as early as summer 2022. Now, so is Relativity.

Almost simultaneously, all three companies have announced that both stages of their Terran-1, RS1, and Alpha rockets have arrived at their respective launch sites in Florida, Alaska, and California. Firefly, who has already successfully static fired Alpha’s first and second stages, is undoubtedly in the lead, but ABL Space and Relativity are neck and neck for second.

Both of the latter startups have successfully qualified the smaller, less powerful upper stages of their RS1 and Terran-1 rockets. Both intend to conduct final booster qualification testing – including the first all-engine, full-power static fires – at their launch sites. ABL has a bit of a leg up over Relativity, as it delivered its RS1 booster to its Kodiak, Alaska launch pad months ago. Still, Relativity appears to be on a roll and delivered both stages of its unique 3D-printed Terran-1 rocket to its Cape Canaveral launch site just a few weeks apart in May and June 2022. ABL Space also suffered a major failure during its first attempted upper stage qualification, though the company rapidly recovered. At least publicly, Relativity has experienced no major stage failures while developing Terran-1.

Firefly has finished qualifying the first and second stages of its second Alpha rocket.
ABL Space has finished qualifying its first flightworthy RS1 upper stage and is closing in on its first attempted booster static fire.
Relativity has also qualified its first Terran-1 upper stage and is preparing to static fire the rocket’s booster.

Alpha, RS1, and Terran-1 are all designed to launch roughly 1.2-1.35 tons (2600-3000 lb) to low Earth orbit. All three are roughly the same size and designed to be expended after every launch. Terran-1 and RS1 are designed to launch up to 1.25 and 1.35 tons for $12 million, while Alpha is a bit more expensive at $15 million for 1.17 tons. RS1 is a largely traditional welded-aluminum rocket not unlike SpaceX’s Falcon 1, but with nine smaller booster engines instead of Falcon 1’s one. Alpha is almost entirely built out of carbon fiber composites and is powered by four slightly larger main engines.

Terran-1 has nine 3D-printed booster engines and is also made mostly of aluminum. However, Relativity’s claim to fame is 3D printing, and it says that even its very first Terran-1 rocket is 85% 3D-printed by mass and is the largest single 3D-printed object ever built. Terran-1 reportedly weighs around 9.3 tons (20,500 lb) empty.

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If Terran-1’s booster qualification testing goes as smoothly as it did for the rocket’s upper stage, Relativity could be ready for its first orbital launch attempt as early as summer (Q3) 2022, just in time to join Firefly (July) and ABL (August). Relativity Space’s ultimate goal? 3D-print similar rockets on Mars.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX shades airline for seeking contract with Amazon’s Starlink rival

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Credit: Richard Angle

SpaceX employees, including its CEO Elon Musk, shaded American Airlines on social media this past weekend due to the company’s reported talks with Amazon’s Starlink rival, Leo.

Starlink has been adopted by several airlines, including United Airlines, Qatar Airways, Hawaiian Airlines, WestJet, Air France, airBaltic, and others. It has gained notoriety as an extremely solid, dependable, and reliable option for airline travel, as traditional options frequently cause users to lose connection to the internet.

Many airlines have made the switch, while others continue to mull the options available to them. American Airlines is one of them.

A report from Bloomberg indicates the airline is thinking of going with a Starlink rival owned by Amazon, called Leo. It was previously referred to as Project Kuiper.

American CEO Robert Isom said (via Bloomberg):

“While there’s Starlink, there are other low-Earth-orbit satellite opportunities that we can look at. We’re making sure that American is going to have what our customers need.”

Isom also said American has been in touch with Amazon about installing Leo on its aircraft, but he would not reveal the status of any discussions with the company.

The report caught the attention of Michael Nicolls, the Vice President of Starlink Engineering at SpaceX, who said:

“Only fly on airlines with good connectivity… and only one source of good connectivity at the moment…”

CEO Elon Musk replied to Nicolls by stating that American Airlines risks losing “a lot of customers if their connectivity solution fails.”

There are over 8,000 Starlink satellites in orbit currently, offering internet coverage in over 150 countries and territories globally. SpaceX expands its array of satellites nearly every week with launches from California and Florida, aiming to offer internet access to everyone across the globe.

SpaceX successfully launches 100th Starlink mission of 2025

Currently, the company is focusing on expanding into new markets, such as Africa and Asia.

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Tesla Model Y Standard stuns in new range test, besting its Premium siblings

Tesla’s newer vehicles have continued to meet or exceed their EPA estimates. This is a drastic change, as every 2018-2023 model year Tesla that Edmunds assessed did not meet its range estimates.

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Credit: Tesla

The Tesla Model Y Standard stunned in a new range test performed by automotive media outlet Edmunds, besting all of its Premium siblings that are more expensive and more luxurious in terms of features.

Testing showed the Model Y Standard exceeded its EPA-estimated range rating of 321 miles, as Edmunds said it is the “longest-range Model Y that we’ve ever put on our loop.” In the past, some vehicles have come up short in comparison with EPA ranges; for example, the Model Y’s previous generation vehicle had an EPA-estimated range of 330 miles, but only drove 310.

Additionally, the Launch Series Model Y, the first configuration to be built in the “Juniper” program, landed perfectly on the EPA’s range estimates at 327 miles.

It was also more efficient than Premium offerings, as it utilized just 22.8 kWh to go 100 miles. The Launch Series used 26.8 kWh to travel the same distance.

It is tested using Edmunds’ traditional EV range testing procedure, which follows a strict route of 60 percent city and 40 percent highway driving. The average speed throughout the trip is 40 MPH, and the car is required to stay within 5 MPH of all posted speed limits.

Each car is also put in its most efficient drive setting, and the climate is kept on auto at 72 degrees.

“All of this most accurately represents the real-world driving that owners do day to day,” the publication says.

With this procedure, testing is as consistent as it can get. Of course, there are other factors, like temperature and traffic density. However, one thing is important to note: Tesla’s newer vehicles have continued to meet or exceed their EPA estimates. This is a drastic change, as every 2018-2023 model year Tesla that Edmunds assessed did not meet its range estimates.

Tesla Model Y Standard vs. Tesla Model Y Premium

Tesla’s two Model Y levels both offer a great option for whichever fits your budget. However, when you sit in both cars, you will notice distinct differences between them.

The Premium definitely has a more luxurious feel, while the Standard is stripped of many of the more premium features, like Vegan Leather Interior, acoustic-lined glass, and a better sound system.

You can read our full review of the Model Y Standard below:

Tesla Model Y Standard Full Review: Is it worth the lower price?

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Xpeng CEO: Tesla FSD 14.2 has developed “near-Level 4” performance

While acknowledging that imperfections remain, the Xpeng CEO said FSD’s current iteration significantly surpasses last year’s capabilities.

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Credit: Grok Imagine

Xpeng CEO He Xiaopeng has offered fresh praise for Tesla’s Full Self-Driving (FSD) system after revisiting Silicon Valley more than a year after his first hands-on experience. 

Following extended test drives of Tesla vehicles running the latest FSD software, He stated that the system has made major strides, reinforcing his view that Tesla’s approach to autonomy is indeed the proper path towards autonomy.

Tesla FSD closing in on Level 4 driving

During his visit, He test-drove a Tesla equipped with FSD V14.2. He also rode in a Tesla Robotaxi. Over roughly five hours of driving across Silicon Valley and San Francisco, He said both vehicles delivered consistent and reassuring performance, a notable improvement from his experience a year earlier.

According to He, Tesla’s FSD has evolved from a smooth Level 2 advanced driver assistance system into what he described as a “near-Level 4” experience in terms of capabilities. While acknowledging that imperfections remain, the Xpeng CEO said FSD’s current iteration significantly surpasses last year’s capabilities. He also reiterated his belief that Tesla’s strategy of using the same autonomous software and hardware architecture across private vehicles and robotaxis is the right long-term approach, allowing users to bypass intermediate autonomy stages and move closer to Level 4 functionality.

He previously tested Tesla’s FSD V12.3.6 and Waymo vehicles in California in mid-2024, noting at the time that Waymo performed better in dense urban environments like San Francisco, while Tesla excelled in Silicon Valley and on highways.

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Xpeng’s ambitious autonomy roadmap and internal challenge

The Silicon Valley visit also served as a benchmark for Xpeng’s own autonomy ambitions. He stated that Xpeng is looking to improve its VLA autonomous driving system to match the performance of Tesla’s FSD V14.2 within China by August 30, 2026. Xpeng is poised to release its VLA 2.0 smart driving software next quarter, though He cautioned that the initial version will not be able to match FSD V14.2’s capabilities, as noted in a CNEV Post report.

He also added a personal twist to the goal, publicly challenging Xpeng’s autonomous driving team. If the performance target is met by the 2026 deadline, the CEO stated that he will approve the creation of a Chinese-style cafeteria for Xpeng’s Silicon Valley team. If not, Liu Xianming, head of Xpeng’s autonomous driving unit, has pledged to run naked across the Golden Gate Bridge, He noted.

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