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SpaceX Dragon returns private astronauts to Earth after an extra week in space

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Update: A SpaceX Crew Dragon has finally returned Axiom Space’s first crew of four private astronauts to Earth after recovery delays ultimately gave the passengers and extra six days in space, boosting their total trip duration from 10-12 days to 17 days.

In the process, capsule C206 (Endeavour) became the first Crew Dragon to successfully transport astronauts to the International Space Station and back to Earth three times. SpaceX and NASA have already certified each Crew Dragon capsule for five flights – a number that will likely need to expanded within just a year or two. SpaceX is currently scheduled to launch Crew-4 no earlier than (NET) April 27th, Axiom-2 NET Q3 2022, Crew-5 NET October 2022, and Polaris Dawn NET late 2022.

Following extensive weather delays, a SpaceX Crew Dragon spacecraft has undocked from the International Space Station (ISS) after carrying the first all-private astronaut mission to the orbital outpost.

That private mission – known as Axiom-1 – was originally supposed to head to the ISS in February and, later, late March. For unspecified reasons, apparent issues with processing or Dragon/Falcon refurbishment ultimately pushed Ax-1’s launch to April 8th. Initially, the crew of four astronauts – one former NASA astronaut turned Axiom pilot and three wealthy paying customers – were scheduled to spend around ten days in space and eight days aboard the ISS. At some point before liftoff, that was updated to 12 days in space and 10 days aboard the station.

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Shortly before liftoff, NASA’s official schedule had Axiom-1’s undocking and space station departure penciled in for April 19th. On April 19th, NASA, SpaceX, and Axiom decided to waive off the first departure attempt due to weather issues that were apparently impacting all seven of Crew Dragon’s nominal recovery zones – four in the Gulf of Mexico and three in the Atlantic Ocean. On April 20th, the next undocking attempt was pushed to no earlier than April 23rd. On April 23rd, the teams yet again called off the departure.

Finally, at 9:10 pm EDT on April 24th, the heavens apparently aligned and the Axiom-1 crew was able to board Crew Dragon, undock from the ISS, and begin their ~15-hour trip back to Earth. Until splashdown (NET 1pm EDT, April 25th), however, SpaceX and NASA will still be unable to settle with any confidence on a firm launch date for their Crew-4 NASA and ESA astronaut transport mission. Originally scheduled for April 15th, Axiom-1’s delays have pushed the Crew-4 launch to no earlier than (NET) 3:52 am EDT (07:52 UTC) on April 27th – nearly two weeks behind schedule.

Thankfully, that should be no problem for the ISS or Crew-3. Crew Dragon is currently certified to spend up to 210 days in orbit, and NASA had already planned for Crew-3 to return before even the usual six-month stint aboard the space station, so Crew-4 could have slipped well into early June 2022 without much of a problem. Nonetheless, NASA still plans to inspect the Axiom-1 Crew Dragon and analyze all data gathered from the mission to ensure nothing was amiss before giving SpaceX the green light to launch Crew-4.

Due to the current proximity of Axiom-1’s splashdown and Crew-4’s launch, even a minor delay or issue during the post-flight review would likely push Crew-4 to April 28th. With any luck, though, Axiom-1’s recovery and data review will be close to perfect and allow Crew-4 to finally get off the ground on the 27th.

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Simultaneously, SpaceX is preparing to launch another batch of Starlink satellites as early as April 29th. If both missions avoid delays, Starlink 4-16 will be the company’s sixth launch in April and 17th launch this year.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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