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SpaceX Dragon returns private astronauts to Earth after an extra week in space

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Update: A SpaceX Crew Dragon has finally returned Axiom Space’s first crew of four private astronauts to Earth after recovery delays ultimately gave the passengers and extra six days in space, boosting their total trip duration from 10-12 days to 17 days.

In the process, capsule C206 (Endeavour) became the first Crew Dragon to successfully transport astronauts to the International Space Station and back to Earth three times. SpaceX and NASA have already certified each Crew Dragon capsule for five flights – a number that will likely need to expanded within just a year or two. SpaceX is currently scheduled to launch Crew-4 no earlier than (NET) April 27th, Axiom-2 NET Q3 2022, Crew-5 NET October 2022, and Polaris Dawn NET late 2022.

Following extensive weather delays, a SpaceX Crew Dragon spacecraft has undocked from the International Space Station (ISS) after carrying the first all-private astronaut mission to the orbital outpost.

That private mission – known as Axiom-1 – was originally supposed to head to the ISS in February and, later, late March. For unspecified reasons, apparent issues with processing or Dragon/Falcon refurbishment ultimately pushed Ax-1’s launch to April 8th. Initially, the crew of four astronauts – one former NASA astronaut turned Axiom pilot and three wealthy paying customers – were scheduled to spend around ten days in space and eight days aboard the ISS. At some point before liftoff, that was updated to 12 days in space and 10 days aboard the station.

Shortly before liftoff, NASA’s official schedule had Axiom-1’s undocking and space station departure penciled in for April 19th. On April 19th, NASA, SpaceX, and Axiom decided to waive off the first departure attempt due to weather issues that were apparently impacting all seven of Crew Dragon’s nominal recovery zones – four in the Gulf of Mexico and three in the Atlantic Ocean. On April 20th, the next undocking attempt was pushed to no earlier than April 23rd. On April 23rd, the teams yet again called off the departure.

Finally, at 9:10 pm EDT on April 24th, the heavens apparently aligned and the Axiom-1 crew was able to board Crew Dragon, undock from the ISS, and begin their ~15-hour trip back to Earth. Until splashdown (NET 1pm EDT, April 25th), however, SpaceX and NASA will still be unable to settle with any confidence on a firm launch date for their Crew-4 NASA and ESA astronaut transport mission. Originally scheduled for April 15th, Axiom-1’s delays have pushed the Crew-4 launch to no earlier than (NET) 3:52 am EDT (07:52 UTC) on April 27th – nearly two weeks behind schedule.

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Thankfully, that should be no problem for the ISS or Crew-3. Crew Dragon is currently certified to spend up to 210 days in orbit, and NASA had already planned for Crew-3 to return before even the usual six-month stint aboard the space station, so Crew-4 could have slipped well into early June 2022 without much of a problem. Nonetheless, NASA still plans to inspect the Axiom-1 Crew Dragon and analyze all data gathered from the mission to ensure nothing was amiss before giving SpaceX the green light to launch Crew-4.

Due to the current proximity of Axiom-1’s splashdown and Crew-4’s launch, even a minor delay or issue during the post-flight review would likely push Crew-4 to April 28th. With any luck, though, Axiom-1’s recovery and data review will be close to perfect and allow Crew-4 to finally get off the ground on the 27th.

Simultaneously, SpaceX is preparing to launch another batch of Starlink satellites as early as April 29th. If both missions avoid delays, Starlink 4-16 will be the company’s sixth launch in April and 17th launch this year.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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