Connect with us

SpaceX

SpaceX CEO Elon Musk hints at new Falcon fairing reuse plan after Mr. Steven misses catch

Mr. Steven was shown off in a bit of glorious B-roll prior to Falcon 9's successful launch of SSO-A. (SpaceX)

Published

on

Ninety minutes after a flawless Falcon 9 launch, landing, and payload deployment, SpaceX CEO Elon Musk took to Twitter to provide an update on the status of Mr. Steven’s latest payload fairing catch attempt.

While sadly unsuccessful on the catch front, Musk noted that both fairing halves successfully performed gentle touchdowns on the ocean surface. Far more importantly, the CEO implied that – counter to past ocean surface recoveries – SpaceX fairing engineers and technicians would instead attempt to dry and clean these particular fairing halves well enough that they can be reused on a future launch.

Intriguingly, this is almost a 180-degree shift in SpaceX’s long-publicized attitude towards fairing recovery, where the implication was that fairing halves would wind up being unreusable if they could not be prevented from landing directly on the ocean surface. To some extent, this was a reasonable argument – thanks to the highly sensitive satellites they enclose, payload fairings must be able to support an internal atmosphere equivalent to a reasonably high-performance clean room while still weighing next to nothing. Falcon 9’s fairing halves weigh approximately 800 kg apiece and are large enough to enclose an entire school bus with plenty of room to spare.

Advertisement

However, this narrative has not exactly been mirrored by prospective competitors, especially international technology manufacturer RUAG, which produces payload fairings and other composite assemblies for both ULA (United Launch Alliance) and Arianespace, SpaceX’s only serious commercial competitors. In a study released earlier this year, a RUAG-funded cost-benefit analysis concluded that the simplest, cheapest, and easiest route to fairing reuse would be simply finding ways to effectively waterproof and clean them after soft ocean landings.

 

In a very literal sense, SpaceX has solved the hardest part of fairing recovery, essentially recovering fairing halves at all without catastrophic or irreparable structural damage in the process of reentering and landing. SpaceX already has a veritable fleet of soiled but wholly intact Falcon fairings, recovery by simply lifting them off the ocean surface after a gentle landing beneath each half’s guided parafoil. Much to its engineers’ chagrin, what SpaceX has yet to solve is the presumably extraordinarily challenging problem of guiding those parasailing fairings with extreme accuracy into Mr. Steven’s net, essentially the bullseye to end all bullseyes.

While it would be both extremely exciting to see Mr. Steven’s visually and technically fascinating net assembly be put to good use and equally disappointing to see his capabilities no longer be needed, Musk’s comment after today’s launch as nothing short of a complete change in his attitude towards fairing recovery, suggesting that SpaceX’s engineers have been working on waterproofing and thorough cleaning as a backup to Mr. Steven’s admittedly Rube Goldberg-esque fairing recovery mechanism.

Regardless of the avenue SpaceX takes, a reusable fairing is a still a reusable fairing, regardless of the gritty details of how that reusability is achieved. As Musk once rather hilariously noted, payload fairings are akin to a pallet of $5M plummeting through the air, a pallet that SpaceX would certainly like to recover. Perhaps, rather than catching that pallet of cash in a net, SpaceX can instead waterproof the bills and pick them up.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

SpaceX to expand Central Texas facility with $8M Bastrop project

Bastrop is already the site of several Elon Musk-led ventures.

Published

on

Credit: SpaceX

SpaceX is set to expand its presence in Central Texas with an $8 million project to enlarge its Bastrop facility, as per state filings. 

The 80,000-square-foot addition, which is scheduled to begin construction on September 24 and wrap in early January 2026, was registered with the Texas Department of Licensing and Regulation and initially reported by My San Antonio

New investment

Bastrop is already the site of several Elon Musk-led ventures. The upcoming expansion will extend SpaceX’s office at 858 FM 1209, near Starlink’s operations and The Boring Company’s facilities. Just down the road, X is housed in the Hyperloop Plaza at 865 FM 1209.

SpaceX’s expansion reflects a steady buildup of resources in Bastrop since the private space firm established its presence in the area. The addition was praised by Tesla Governor Greg Abbott, who wrote on X that the expansion will “bring more jobs, innovations and will strengthen Starlink’s impact worldwide.” 

State support

In March, Gov. Greg Abbott announced a $17.3 million state grant to SpaceX for an “expansion of their semiconductor research and development (R&D) and advanced packaging facility in Bastrop.” The project is expected to create more than 400 new jobs and generate over $280 million in capital investment.

Advertisement

Following the grant award, the Texas Governor also noted that SpaceX’s facility would be growing by 1 million square feet across three years to boost its Starlink program. SpaceX’s Starlink division is among the company’s fastest-growing segments, with the satellite internet system connecting over 6 million users and counting worldwide. 

Recent reports have also indicated that Starlink has struck a deal with EchoStar to acquire 50 MHz of exclusive S-band spectrum in the United States and global Mobile Satellite Service (MSS) licenses. This should pave the way for Starlink to provide 5G coverage worldwide, even in remote areas. 

Continue Reading

Elon Musk

Starlink’s EchoStar spectrum deal could bring 5G coverage anywhere

The agreement strengthens Starlink’s ability to expand its mobile coverage worldwide.

Published

on

Credit: SpaceX/X

SpaceX has struck a deal with EchoStar to acquire 50 MHz of exclusive S-band spectrum in the United States and global Mobile Satellite Service (MSS) licenses, paving the way for its next-generation Starlink Direct to Cell constellation. 

The agreement strengthens Starlink’s ability to expand its mobile coverage worldwide. With the upgraded system, SpaceX aims to deliver full 5G connectivity to unmodified cell phones and eliminate mobile dead zones worldwide.

Expanding mobile coverage

Starlink’s Direct to Cell service was first launched in early 2024 with satellites designed to connect directly to standard LTE mobile devices. Within days of deployment, engineers demonstrated texting from unmodified phones, followed by video calling. Over the past 18 months, SpaceX has grown the system to more than 600 satellites, which now offer service across five continents. Today, Starlink Direct to Cell is considered the largest 4G coverage provider worldwide, connecting over 6 million users and counting, according to SpaceX in a post.

The constellation integrates with Starlink’s broader fleet of 8,000 satellites via a laser mesh network. Operating at 360 kilometers (224 miles) above Earth, the satellites connect directly to devices without hardware or firmware modifications. The system is already supporting messaging, video calls, navigation, social media apps, and IoT connectivity in remote areas.

Next-generation system

Through its new EchoStar spectrum acquisition, SpaceX plans to develop a second-generation constellation with far greater capacity. The upgraded satellites will leverage SpaceX-designed silicon and advanced phased array antennas to increase throughput by 20x per satellite and increase total system capacity by more than 100x. These enhancements are expected to support full 5G cellular connectivity in remote areas, with performance comparable to terrestrial LTE networks.

Advertisement

Partnerships with major mobile carriers remain central to Starlink’s expansion. Operators including T-Mobile in the United States, Rogers in Canada, KDDI in Japan, and Kyivstar in Ukraine are integrating Direct to Cell services for coverage in rural areas and during emergencies. The service has already provided critical communication during hurricanes, floods, and wildfires, enabling millions of SMS messages and emergency alerts to be delivered when ground networks were unavailable.

Continue Reading

Elon Musk

SpaceX Starship launches face pushback in Florida over noise, flights—and nudists

SpaceX is seeking permission to fly its fully reusable Starship system from Launch Complex 39A.

Published

on

Credit: SpaceX

The Federal Aviation Administration (FAA) has wrapped up a series of public hearings on SpaceX’s proposal to launch its Super Heavy Starship rocket from NASA’s Kennedy Space Center (KSC). 

The sessions, held both in-person and online, form part of the draft environmental impact statement (EIS) review that will determine whether SpaceX would be cleared to conduct Starship launches and landings from Florida’s Space Coast.

FAA review and Starship launch plans

According to the FAA’s draft EIS, SpaceX seeks permission to fly its fully reusable Starship system from Launch Complex 39A, where construction of a dedicated tower and infrastructure has already begun. Proposed operations could involve landings at KSC or droneships positioned across the Atlantic, Pacific, and Indian Oceans. The FAA emphasized that final approval is not guaranteed with the completion of the EIS, as safety and financial requirements must still be met, as noted in a Space.com report.

Starship’s larger scale compared to Falcon 9 means expanded exclusion zones for air, sea, and beach access. The analysis also projected more than 60 annual closures of Playalinda Beach, alongside potential flight delays across Florida airports lasting 40 minutes to two hours. Port Canaveral would also be affected by maritime restrictions.

Local concerns

Public comments reflected a mix of optimism and unease. Aviation officials, such as Tampa International Airport COO John Tiliacos, warned of significant disruption to commercial flights. “There is the potential that there’s going to be significant impact to commercial aviation and the traveling public. That’s something that certainly the FAA needs to give consideration to and, frankly, come up with a plan to mitigate,” he stated. 

Advertisement

Others raised health concerns, noting that chronic sleep disruption from launch noise could impact veterans and trauma survivors. Robyn Memphis, a neuroscience and psychology graduate student, stated that sleep disruptions from launch noise and sonic booms could carry lasting effects. “Chronic sleep disruption is not just inconvenient. This is directly linked to depression, anxiety… cardiovascular disease, even suicide risk. And being in Florida, we have many veterans and trauma survivors in the community,” she said.

Nudist protests and responses

Erich Schuttauf, the executive director of the American Association for Nude Recreation, also argued that places like Playalinda Beach, a nudist beach, are crucial for people who travel to places where public nudity is legal. His sentiments were echoed by fellow nudist Sue Stevens, who noted that “It’s probably a quarter million people that travel and think like I do, who look for destinations that are beautiful and surrounded by like-minded people.”

Photographer Max West, who plans to move to Florida to photograph Starship, noted that the spacecraft presents a notable step forward for humanity. And while its impact to communities is not marginal, the progress it offers is well worth it. “I’m not going to say that there is zero environmental impact there,” he said, though he also stated that there has to be some “little sacrifices along the way. “The turtles and the nudists will have to migrate. That’s the cost that you have to pay for this incredible stuff that’s happening.”

Continue Reading

Trending