SpaceX
SpaceX’s Crew Dragon heat shield shown off after first orbital-velocity reentry
Following SpaceX’s successful debut launch, rendezvous, and recovery of Crew Dragon, NASA has published official photos documenting the scorched spacecraft’s Atlantic Ocean splashdown, GO Searcher’s recovery, and the duo’s return to Port Canaveral shortly thereafter.
Aside from offering a number of spectacularly detailed views of Crew Dragon after its inaugural orbital reentry, NASA’s photos also provide an exceptionally rare glimpse of the spacecraft’s PICA-X v3 heat shield, revealing a tiled layout that is quite a bit different from Cargo Dragon’s own shield. A step further, CEO Elon Musk offered updates on March 17th about progress being made towards a new, metallic heat shield technology meant to make ablative shields like those on Dragon outdated, serving as a striking bit of contrast to SpaceX’s newest spacecraft, potentially just a dozen or two months away from already becoming anachronistic.
Generally speaking, the basic appearance of Crew Dragon – compared alongside Cargo Dragon, ‘Dragon 1’ – after its first orbital reentry immediately suggests that one or several things about the new capsule and its reentry experience are quite a bit different from the Dragon reentries now familiar. Relative to Cargo Dragon, Crew Dragon appears to either have significantly different thermal protection along its leeward (downwind) section or experienced significantly a different thermal profile over the course of the handful of minutes spent in the period of peak heating.
For the most part, both Dragon variants actually appear to be in similar condition, with most of the variance between capsules likely explained by their distinct aeroshells, particularly the four sloped protuberances enclosing Crew Dragon’s SuperDraco thruster pods. As a result of those pods, the hypersonic airstream and plasma tail of Crew Dragon likely ends up being quite a bit less stable, causing the somewhat haphazard patterns and streaks relative to Cargo Dragon’s more delineated leeward and windward characteristics. In fact, SpaceX CEO Elon Musk noted prior to launch that his only real concern or uncertainty centered around those new aerodynamic characteristics and the subsequent slight risk of instability during reentry.
Aside from Crew Dragon’s thruster pods and moderately different toast pattern, the next-generation spacecraft also features an intact and still-installed nosecone, a significant departure from Cargo Dragon’s own shroud, detached and permanently expended prior to reaching orbit. In the likely event that Crew Dragon’s reusable nosecone and associated waterproofing worked as intended, the myriad hardware situated beneath it – ranging from LIDAR and Draco thrusters to its relatively intricate international docking adapter (IDA) – should have been protected from both the violence of reentry and exposure to saltwater upon splashdown.
Meanwhile, the patterns on the more windward half of Crew Dragon indicate that Musk’s mild but open concerns with potential instability during reentry were predominately unwarranted, displaying scorch marks that suggest the spacecraft maintained its orientation quite successfully over six or so minutes of peak heating and buffeting. Much like almost every other aspect of Crew Dragon’s inaugural trip to orbit and back, the spacecraft performed its duties to a level of perfection so surreal that the SpaceX employees operating the craft – i.e. “on-console” – at points felt like it was too good to be true, searching for and anxiously awaiting anomalies that would have been par for the course of any spacecraft’s launch debut, let alone a system as complex as this one.
Despite their reasonable expectations of at least some sort of moderate to 
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Elon Musk
Elon Musk follows Trump’s lead, says a SpaceX name change is coming
Elon Musk says SpaceXAI will become SpaceXSI, marking its second rebrand in under three months.
Elon Musk wants to rename his artificial intelligence company again, less than three months after its last rebrand.
In a string of posts on X early Sunday morning, Musk wrote “No more AI,” followed by “SI” and “It’s better.” He then added, “SpaceX is a super intelligence company.” When a user asked whether SpaceXAI could become SpaceXSI, Musk replied, “Yes, we will make that change.”
The posts extend a terminology push that began at the White House last week. On September 29, President Donald Trump signed an executive order directing federal agencies to replace “artificial intelligence” and “AI” with “Super Intelligence” and “SI” on government websites, policy documents and press releases. The same day, Musk sat beside Trump as the heads of the largest AI companies signed a voluntary safety accord, as Teslarati reported. Speaking to reporters afterward, Musk caught himself mid sentence: “I think it is worth highlighting the positive benefits of A.I. … S.I., pardon me.”
Elon Musk and Trump are closer than ever, and Tesla could be the big winner
SpaceXSI would be the third name for the business since February. SpaceX acquired xAI on February 2 in a deal that valued the combined company at $1.25 trillion. In May, Musk said xAI would be dissolved as a separate company, and on July 6 the division adopted the SpaceXAI name and a new logo that placed the xAI letters inside the SpaceX identity.
Musk gave no timeline. He did not say whether SpaceXSI would be a legal name change or a branding update, whether the @SpaceXAI handle on X would change, or how the shift would apply to products like Grok. The company had not issued a formal announcement as of Sunday morning.
The change would reach well beyond a chatbot. SpaceXAI now houses Grok, the X platform, the Colossus training clusters in Memphis and the coding tool Cursor, which SpaceX acquired in August. It also runs the orbital compute effort SpaceX is building around Nvidia hardware, which Musk said during the company’s first earnings call would be exclusive to Nvidia.
It’s unclear if rivals like Anthropic, OpenAI, Google, Meta and Nvidia have plans to also rename their companies or products. OpenAI CEO Sam Altman has continued to say “AI” in public, while Nvidia CEO Jensen Huang has gone partway, describing data centers as “super intelligence factories.”
The rename would also line up SpaceX’s AI branding with the federal government’s language as Musk takes on a new advisory role at the Pentagon, where he is helping lead the Project Meridian study on the future of warfare.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
