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SpaceX’s Crew Dragon heat shield shown off after first orbital-velocity reentry

Crew Dragon displays its heat shield after the spacecraft's first orbital-velocity Earth reentry, March 8th. (NASA/Cory Huston)

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Following SpaceX’s successful debut launch, rendezvous, and recovery of Crew Dragon, NASA has published official photos documenting the scorched spacecraft’s Atlantic Ocean splashdown, GO Searcher’s recovery, and the duo’s return to Port Canaveral shortly thereafter.

Aside from offering a number of spectacularly detailed views of Crew Dragon after its inaugural orbital reentry, NASA’s photos also provide an exceptionally rare glimpse of the spacecraft’s PICA-X v3 heat shield, revealing a tiled layout that is quite a bit different from Cargo Dragon’s own shield. A step further, CEO Elon Musk offered updates on March 17th about progress being made towards a new, metallic heat shield technology meant to make ablative shields like those on Dragon outdated, serving as a striking bit of contrast to SpaceX’s newest spacecraft, potentially just a dozen or two months away from already becoming anachronistic.

Generally speaking, the basic appearance of Crew Dragon – compared alongside Cargo Dragon, ‘Dragon 1’ – after its first orbital reentry immediately suggests that one or several things about the new capsule and its reentry experience are quite a bit different from the Dragon reentries now familiar. Relative to Cargo Dragon, Crew Dragon appears to either have significantly different thermal protection along its leeward (downwind) section or experienced significantly a different thermal profile over the course of the handful of minutes spent in the period of peak heating.

Crew Dragon was lifted aboard recovery vessel GO Searcher shortly after splashdown, March 8th. (NASA/Cory Huston)

For the most part, both Dragon variants actually appear to be in similar condition, with most of the variance between capsules likely explained by their distinct aeroshells, particularly the four sloped protuberances enclosing Crew Dragon’s SuperDraco thruster pods. As a result of those pods, the hypersonic airstream and plasma tail of Crew Dragon likely ends up being quite a bit less stable, causing the somewhat haphazard patterns and streaks relative to Cargo Dragon’s more delineated leeward and windward characteristics. In fact, SpaceX CEO Elon Musk noted prior to launch that his only real concern or uncertainty centered around those new aerodynamic characteristics and the subsequent slight risk of instability during reentry.

Aside from Crew Dragon’s thruster pods and moderately different toast pattern, the next-generation spacecraft also features an intact and still-installed nosecone, a significant departure from Cargo Dragon’s own shroud, detached and permanently expended prior to reaching orbit. In the likely event that Crew Dragon’s reusable nosecone and associated waterproofing worked as intended, the myriad hardware situated beneath it – ranging from LIDAR and Draco thrusters to its relatively intricate international docking adapter (IDA) – should have been protected from both the violence of reentry and exposure to saltwater upon splashdown.

Crew Dragon arrives at the ISS, nosecone open. (NASA)
SpaceX's Crew Dragon is seen here in spectacular detail shortly before completing a flawless inaugural rendezvous with the International Space Station. (Oleg Kononenko/Roscosmos)
The interior of Crew Dragon’s nosecone is partially displayed here, just prior to docking with the ISS. (Oleg Kononenko/Roscosmos)

Meanwhile, the patterns on the more windward half of Crew Dragon indicate that Musk’s mild but open concerns with potential instability during reentry were predominately unwarranted, displaying scorch marks that suggest the spacecraft maintained its orientation quite successfully over six or so minutes of peak heating and buffeting. Much like almost every other aspect of Crew Dragon’s inaugural trip to orbit and back, the spacecraft performed its duties to a level of perfection so surreal that the SpaceX employees operating the craft – i.e. “on-console” – at points felt like it was too good to be true, searching for and anxiously awaiting anomalies that would have been par for the course of any spacecraft’s launch debut, let alone a system as complex as this one.

Despite their reasonable expectations of at least some sort of moderate to serious anomaly during flight, the monolithic narrative thus far offered by both SpaceX and NASA continues to indicate that Crew Dragon performed almost exactly as it was designed and built to. NASA deputy Commercial Crew Program manager Steve Stich went so far as to frankly state that “the vehicle really did better than [NASA] expected”, a touch underhanded but still high praise coming from a senior NASA Johnson Space Center manager.

SpaceX’s Crew Dragon is guided by four parachutes as it approaches splashdown in the Atlantic. (NASA)
Crew Dragon is lifted off the deck of SpaceX recovery vessel GO Searcher after safely arriving at Port Canaveral, March 10th. (NASA)
Crew Dragon is safely stationed aboard GO Searcher on its ‘dragon’s nest’. (NASA)
(NASA)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk

The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.

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Credit: xAI

Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.

Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.

SpaceX xAI merger

As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.

Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy. 

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Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.

AI and space infrastructure

A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.

xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.

Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future. 

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Elon Musk

SpaceX reportedly discussing merger with xAI ahead of blockbuster IPO

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Credit: SpaceX/X

In a groundbreaking new report from Reuters, SpaceX is reportedly discussing merger possibilities with xAI ahead of the space exploration company’s plans to IPO later this year, in what would be a blockbuster move.

The outlet said it would combine rockets and Starlink satellites, as well as the X social media platform and AI project Grok under one roof. The report cites “a person briefed on the matter and two recent company filings seen by Reuters.”

Musk, nor SpaceX or xAI, have commented on the report, so, as of now, it is unconfirmed.

With that being said, the proposed merger would bring shares of xAI in exchange for shares of SpaceX. Both companies were registered in Nevada to expedite the transaction, according to the report.

Tesla announces massive investment into xAI

On January 21, both entities were registered in Nevada. The report continues:

“One of them, a limited liability company, lists SpaceX ​and Bret Johnsen, the company’s chief financial officer, as managing members, while the other lists Johnsen as the company’s only officer, the filings show.”

The source also stated that some xAI executives could be given the option to receive cash in lieu of SpaceX stock. No agreement has been reached, nothing has been signed, and the timing and structure, as well as other important details, have not been finalized.

SpaceX is valued at $800 billion and is the most valuable privately held company, while xAI is valued at $230 billion as of November. SpaceX could be going public later this year, as Musk has said as recently as December that the company would offer its stock publicly.

SpaceX IPO is coming, CEO Elon Musk confirms

The plans could help move along plans for large-scale data centers in space, something Musk has discussed on several occasions over the past few months.

At the World Economic Forum last week, Musk said:

“It’s a no-brainer for building solar-powered AI data centers in space, because as I mentioned, it’s also very cold in space. The net effect is that the lowest cost place to put AI will be space and that will be true within two to three years, three at the latest.”

He also said on X that “the most important thing in the next 3-4 years is data centers in space.”

If the report is true and the two companies end up coming together, it would not be the first time Musk’s companies have ended up coming together. He used Tesla stock to purchase SolarCity back in 2016. Last year, X became part of xAI in a share swap.

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Elon Musk

SpaceX Starship V3 gets launch date update from Elon Musk

The first flight of Starship Version 3 and its new Raptor V3 engines could happen as early as March.

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Credit: SpaceX/X

Elon Musk has announced that SpaceX’s next Starship launch, Flight 12, is expected in about six weeks. This suggests that the first flight of Starship Version 3 and its new Raptor V3 engines could happen as early as March.

In a post on X, Elon Musk stated that the next Starship launch is in six weeks. He accompanied his announcement with a photo that seemed to have been taken when Starship’s upper stage was just about to separate from the Super Heavy Booster. Musk did not state whether SpaceX will attempt to catch the Super Heavy Booster during the upcoming flight.

The upcoming flight will mark the debut of Starship V3. The upgraded design includes the new Raptor V3 engine, which is expected to have nearly twice the thrust of the original Raptor 1, at a fraction of the cost and with significantly reduced weight. The Starship V3 platform is also expected to be optimized for manufacturability. 

The Starship V3 Flight 12 launch timeline comes as SpaceX pursues an aggressive development cadence for the fully reusable launch system. Previous iterations of Starship have racked up a mixed but notable string of test flights, including multiple integrated flight tests in 2025.

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Interestingly enough, SpaceX has teased an aggressive timeframe for Starship V3’s first flight. Way back in late November, SpaceX noted on X that it will be aiming to launch Starship V3’s maiden flight in the first quarter of 2026. This was despite setbacks like a structural anomaly on the first V3 booster during ground testing.

“Starship’s twelfth flight test remains targeted for the first quarter of 2026,” the company wrote in its post on X. 

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