Connect with us

SpaceX

NASA and SpaceX will determine fate of Crew Dragon launch debut this Friday

Crew Dragon and Falcon 9 are ready for the spacecraft's orbital launch debut, NET March 2nd. (SpaceX)

Published

7 years ago

on

Although the chances of additional delays are high, the orbital launch debut of SpaceX’s Crew Dragon spacecraft remains stoically targeted for 2:47 am EDT (07:47 UTC) on March 2nd, less than ten days from today.

Known as DM-1, the unproven SpaceX vehicle’s autonomous demonstration mission is a critical milestone along the road to assured US access to the International Space Station (ISS), without which NASA will be forced to continue procuring seats on Russian Soyuz missions with aggressively inflated price tags. If everything goes exactly as planned, a successful DM-1 could translate into the company’s first crewed launch as early as July 2019.

Following a nominal mission plan, the first spaceworthy Crew Dragon will dock with the ISS a little over 24 hours after launch (March 3rd) with around 180 kg (400 lb) of cargo for the station’s six-astronaut crew. Five days later (March 8th), Crew Dragon will depart from the ISS, detach its expendable trunk, and reenter Earth’s atmosphere for a soft landing in the Atlantic Ocean. Throughout these operations, ISS astronauts, NASA technicians and operators, and a range of SpaceX employees will conduct extensive observations and tests of the new spacecraft’s performance during all mission phases, ranging from on-orbit docking (a new technology for SpaceX) to Atlantic Ocean recovery operations.

Once the capsule has been extricated from the ocean, SpaceX’s spacecraft refurbishment technicians will be faced with an extraordinary challenge, upon which the date of Crew Dragon’s first crewed launch will directly hinge. Assuming splashdown ops are nominal and Dragon is returned safely to Florida, it’s safe to assume that SpaceX will transport the spacecraft to its Hawthorne factory, at which point its engineers and technicians will have roughly two months to prepare it for another launch. Known as an in-flight abort (IFA) test, SpaceX specifically opted to perform the spacecraft safety check despite the fact that NASA did not explicitly require its commercial providers (Boeing and SpaceX) to do so. SpaceX completed Crew Dragon’s pad abort test – required by NASA – almost four years ago, while Boeing will not perform an in-flight abort before launching astronauts and has its pad abort scheduled no earlier than (NET) May 2019.

 

Advertisement
-
-

SpaceX’s IFA test is designed to verify that Crew Dragon is capable of safely extricating its astronaut passengers from a failing rocket at the point of peak aerodynamic (and thus mechanical) stress during launch, known as Max Q. Combined with a pad abort demonstration, where the above situation is replicated but with the rocket and spacecraft motionless on the launch pad, the engineering assumption is that successful aborts at both standstill and Max Q verify that a given spacecraft has proven that it can essentially abort and carry astronauts to safety at any point during launch.

“The launch scenario where an abort is initiated during the ascent trajectory at the maximum dynamic pressure (known as max Q) is a design driver for the launch abort system. It dictates the highest thrust and minimum relative acceleration required between Falcon 9 and the aborting Dragon … Dragon would separate from Falcon 9 at the interface between the trunk and the second stage… Under these conditions, the Falcon 9 vehicle would become uncontrollable and would break apart.” – SpaceX FAA permit, 2018

Aside from a boilerplate Merlin Vacuum engine on the second stage, SpaceX’s IFA test is set to fly on real Falcon 9 hardware that will almost certainly be consigned to total destruction at the point of abort, around 90 seconds after launch. SpaceX’s decision to expend an entirely flightworthy Falcon 9 Block 5 rocket – featuring a booster capable of supporting anywhere from 5-100 lifetime missions – is a tangible demonstration of the company’s commitment to crew safety above all else, although NASA will either partially or fully compensate SpaceX for the milestone. Set to occur no earlier than June 2019, the IFA schedule is explicitly constrained by the successful launch and recovery of Crew Dragon after DM-1 – any delays to that mission will likely translate into IFA delays, which will translate into delays for the first crewed mission (DM-2).

An official SpaceX render showing Falcon 9 and Crew Dragon lifting off from Pad 39A. (SpaceX)

SpaceX’s Cargo Dragon engineers and technicians have a solid amount of experience refurbishing the spacecraft for cargo missions to the ISS, although the average turnaround for flight-proven capsules currently stands around 18-24 months, not exactly on the heels of the 2-3 months currently alotted for the first Crew Dragon. Thanks to the fact that the IFA Crew Dragon does not need to be refurbished to the standards of orbital flight for its second launch, it’s at least conceivable that that aspirational schedule is within reach. SpaceX’s first crewed demonstration mission (DM-2) could occur as early as one month after a successful IFA (July 2019), pending the completion of joint NASA-SpaceX readiness reviews.

Known as flight readiness reviews (FRRs), those joint reviews are no less significant for DM-1, even if they likely are underwhelmingly marked by a copious amount of slideshow presentations and sitting around tables in meeting rooms. The purpose of the reviews (at least nominally) is to essentially have SpaceX attempt to convince NASA (as empirically as possible) that they are ready to launch Crew Dragon. According to NASA, that review will end NET 6pm EDT (23:00 UTC) on February 22nd, followed one hour later by an official press conference featuring NASA and SpaceX officials.

Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes!

Related Topics:

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement -
Comments

Elon Musk

Tesla’s mysterious Robovan makes a sneak peek with Optimus in Terafab video

Elon Musk shared a new Terafab video showing Optimus, Robovans, and a stunningly futuristic campus.

Published

6 hours ago

on

August 6, 2026

By

SpaceX Terafab rendering

Elon Musk posted a new video of Terafab on X Thursday morning, and the most eye-catching details in it were not the building itself, but two products still awaiting production: Optimus and the Robovan.

The concept render, credited to SpaceX, shows Optimus robots working the grounds of the roughly 2.5-mile-long facility planned for the Gibbons Creek site in Grimes County, while a Robovan glides along an elevated roadway cutting through the building itself, sharing the frame with a Tesla Semi and a Cybercab.

Robovan is the boxy, driverless people and cargo mover Musk unveiled alongside Cybercab at Tesla’s “We, Robot” event in October 2024. He pitched it as a way to move up to 20 passengers at once, or handle freight instead, at a target cost he claimed could fall under a dollar a mile, with no steering wheel or pedals, the same layout as Cybercab. Nearly two years later, Robovan still has no confirmed production timeline and has not shown up in any factory footage, which makes Thursday’s render one of the only recent looks at the vehicle in any form.

Optimus has moved further along. Tesla began converting Fremont’s old Model S and Model X assembly line into a Gen 3 Optimus production line earlier this year, and Musk visited the site on July 1 to mark the changeover. A second, larger Optimus plant is under construction at Giga Texas, targeting volume production in summer 2027 and eventual capacity of 10 million units a year. Tesla AI lead Ashok Elluswamy said this month the robot has “big shoes to fill” in replacing the S and X line, while Musk has repeatedly called Optimus the company’s biggest product of any kind, with a long-term price he has pegged between $20,000 and $30,000.

Advertisement
-
-


“Terafab Texas will be the largest and most valuable building on Earth by far,” Musk wrote alongside the clip. “And it will be stunningly beautiful.”

One quote post summed up the reaction: “Futuristic scene with RoboVan + Cybercab + Tesla Semi + Optimus.”

Beyond the vehicles, the architecture wrapped around them stands out too. The building’s facade is canted at sharp angles, with illuminated horizontal bands running through what appears to be a multi level interior visible from outside. Below the elevated roadway, pedestrians walk along a plaza next to a reflecting pool, and the skyline behind the campus is dotted with angular spires that read more like sculpture than infrastructure, a departure from the strictly utilitarian look of Gigafactory Texas or Starbase.

The timing tracks with what Terafab representative Riley Trennell told Grimes County residents on Wednesday, when he said renderings of the facility would be released “within days.” Musk’s post followed less than 24 hours later, and Texas Governor Greg Abbott’s office sent out its own release Thursday confirming the project. As Teslarati reported this morning, Terafab’s tax abatement agreements with Grimes County are now signed and active, and SpaceX has sent the county its first $10 million payment under that deal. The dollar figure tied to this phase of construction, per Reuters, is $16.8 billion, one of the first hard capital expenditure numbers attached to Terafab since Musk unveiled the joint Tesla-SpaceX-xAI venture in March.Reaction on X ranged from enthusiastic to skeptical. “God Bless Texas! Everything is bigger and better in Texas!” one reply read. Another was more measured: “Terafab in a decade…..”

Whether the finished building matches the render is a separate question from whether Musk wanted people talking about the render itself. Less than a day after posting, the video had already crossed 5.5 million views.

Advertisement
-
-
Continue Reading

Elon Musk

Space finally faced the people living next to its next Terafab mega-project

SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.

Published

22 hours ago

on

August 5, 2026

By

SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.

The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.

Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.

Advertisement
-
-

SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.

SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.

Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.

Continue Reading

Elon Musk

SpaceX has solved Starship’s biggest challenge, Elon Musk says

Published

1 day ago

on

August 5, 2026

By

Credit: SpaceX

Elon Musk has declared that SpaceX has effectively solved one of Starship’s most persistent engineering challenges: the reliability of its heat shield tiles.

During the company’s first-ever Earnings Call, the SpaceX CEO stated:

“I don’t want to jinx it or anything, but I think I would call the heat shield problem solved at this point. All indications from data and visual inspection is we have solved it. That doesn’t mean we won’t make improvements, but we do not see any technical obstacles to achieving rapid reusability at this point.”

Starship’s heat shield consists of roughly 18,000 hexagonal ceramic tiles covering the windward side of the upper stage. These tiles form the thermal protection system that shields the vehicle’s stainless-steel structure from the extreme heat of atmospheric reentry.

Advertisement
-
-

During descent, atmospheric friction generates temperatures exceeding several thousand degrees Celsius and creates plasma flows capable of melting unprotected metal. The tiles absorb, radiate, and insulate against this energy, allowing the vehicle to survive and potentially fly again. Without a durable heat shield, full and rapid reusability, the cornerstone of Starship’s design for frequent launches, satellite deployments, and deep-space missions, would remain impossible.

The tiles have long been a source of difficulty. On earlier test flights, a significant number of tiles detached during ascent due to vibration, aerodynamic loads, and imperfect attachment methods using pins and adhesives. Gaps between tiles allowed hot plasma to infiltrate, causing secondary damage and hot spots on the underlying structure.

These issues echoed challenges faced by NASA’s Space Shuttle, whose ceramic tiles required extensive, labor-intensive inspections and replacements between missions, preventing rapid turnaround. SpaceX has iteratively improved materials, standardized tile shapes, refined attachment techniques, added secondary ablative layers, and tested sealing methods such as “crunch wrap” felt to close gaps.

Progress was visible across Flights 10–12, with steadily better tile retention, yet questions remained about whether the system could support the minimal-refurbishment goal of rapid reuse.

Flight 13 on July 24 provided the decisive evidence. Ship 40 flew a deliberately more demanding profile with higher dynamic pressure to stress the heat shield beyond typical operational loads. It successfully deployed 20 operational Starlink V3 satellites, the first such payload on a Starship mission, performed an in-space Raptor engine relight, and executed a controlled reentry.

Elon Musk sheds two new bits of detail on Starship after 13th test launch

Cameras on six of the satellites and onboard sensors captured extensive imagery and data of the shield throughout the flight. The ship then achieved its softest splashdown to date in the Indian Ocean, remaining intact and floating rather than breaking apart or exploding as on prior missions. This allowed drone inspections and continuous telemetry of the heat shield in near-real time.

Advertisement
-
-

Post-flight analysis showed the majority of tiles remaining attached with only minor damage and limited plasma streaking at seams. Musk noted that the mission delivered “all the heat shield data we needed and then some.” Combined with visual inspections, these results underpinned his subsequent assessment that the core technical barriers to rapid reusability have been cleared. While refinements will continue, Flight 13 marked a pivotal step toward Starship’s operational future.

Continue Reading