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SpaceX Crew Dragon spacecraft put through its paces at orbital space station
SpaceX’s first human-proven Crew Dragon spacecraft is being put through its paces in orbit by NASA and even Roscosmos astronauts, according to senior agency leader.
Promoted to lead NASA’s Human Spaceflight Office (HEOMD) days ago, former Commercial Crew Program (CCP) manager Kathy Lueders primarily spoke about her new job – guiding the Artemis Moon landing program – but did manage to answer some questions about her former post. Successfully launched on May 30th, SpaceX’s inaugural Crew Dragon astronaut mission also marked NASA’s first domestic astronaut launch since June 2011, an achievement that unsurprisingly helped catapult Lueders up the ranks just a few weeks later.
Thus far, SpaceX’s first crewed launch is arguably the crowning achievement of both the company and the commercial spaceflight industry it’s largely come to represent. The mission isn’t over yet, however, and International Space Station (ISS) astronauts are reportedly hard at work as they continue to test the historic Crew Dragon spacecraft and push it to a whole new genre of limits.
According to Lueders and backed up by a different NASA executive about a week prior, “Crew Dragon has been doing great” over the ~20 days it’s spent docked to the ISS. NASA and its orbiting astronauts have already done a significant amount of work to verify that the spacecraft is in good health and capable of serving as a lifeboat – at a moment’s notice – for the space station’s crew. In the coming weeks, it’s likely that Bob Behnken, Doug Hurley, Chris Cassidy, and (maybe) a Russian cosmonaut will explicitly rehearse such an emergency, testing Crew Dragon’s ability to depart the ISS in a matter of minutes.
As part of that work, Lueders says NASA astronauts are waking Dragon up and performing checkouts weekly before returning the spacecraft to a mysterious “sleep mode”. In the coming weeks, NASA will further test Crew Dragon by boarding four of the space station’s five current astronauts, including one of two Russian cosmonauts.
SpaceX hasn’t crossed the finish line just yet, though. Lueders also shed additional light on that critical section of Crew Dragon’s astronaut launch debut, confirming that NASA still plans to have the spacecraft return to Earth with Behnken and Hurley in early August. Two opposing goals will continue to tug at that date. On one hand, having both astronauts on the ISS as long as possible helps NASA maximize the efficient use and maintenance of the ultra-expensive orbital laboratory. However, the sooner Crew Dragon is able to complete its first crewed reentry, splashdown, and recovery; the sooner SpaceX and NASA and can fully debrief from the mission, analyze the recovered hardware, and complete paperwork for SpaceX’s next astronaut launch.
Known as Crew-1, SpaceX will send three NASA astronauts and one JAXA (Japanese) astronaut to the ISS for a full six months (~180 days), beginning what could be years of operational Crew Dragon astronaut ferry missions. Crew-1 is currently scheduled to launch no earlier than (NET) August 30th but that date is heavily contingent upon post-Demo-2 reviews and is mainly a placeholder. For now, Crew Dragon C206 is in good health and thus has at least another month and a half to look forward to at the International Space Station.
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A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.
The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.
There were no injuries reported.
🚨 A Tesla Semi reportedly caught fire, with California Highway Patrol confirming. The Semi was on I-880 SB
An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year
— TESLARATI (@Teslarati) October 28, 2026
The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.
However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.
@Tslachan From on of the videos looks like it’s an old Semi (not the refresh version that recently started production) https://t.co/KzwmR2kXow
— Area Under The Curve 🎗️ (@AreaUnderCurve) October 28, 2026
At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.
The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.
The truck’s driver said that the Semi caught fire, but he did not have an explanation.
An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.
Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.
A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.
“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”
🚨 Here’s the first look at Tesla’s Emergency Drive Away function in action:
Apparently this driver accidentally enabled it and drove forward; you can see the Supercharger pull with the car.
Tesla said previously this would cost up to $25k if not used properly. https://t.co/B4qQRrsO6B
— TESLARATI (@Teslarati) October 28, 2026
Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.
Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.
Tesla constitutes the following situations as reasonable justifications for activating the feature:
- You face an immediate threat to your life or personal safety.
- You must leave the area immediately.
- Exiting the vehicle is unsafe.
- Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.
After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.
News
Tesla’s Cybercab battery design could make robotaxis even cheaper
Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.
Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.
Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.
The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.
Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.
The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”
That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.
The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.
Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.
Tesla Semi catches fire in California: what we know
Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world
