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SpaceX rings in Falcon 9’s 10th anniversary with a rocket reusability first
Today is the tenth anniversary of SpaceX’s inaugural Falcon 9 launch, marking a decade of largely uninterrupted success that the company has rung in with a record-breaking Starlink launch and rocket landing.
Just one day shy of the occasion, booster B1049 lifted off on its fifth orbital launch and Falcon 9’s 86th launch overall, successfully placing the eighth batch of 60 SpaceX Starlink satellites in orbit and becoming the first booster ever to complete five orbital-class launches and landings. Designed to fly no fewer than 10 times each, that means that SpaceX is already half of the way to achieving a major goal of the rocket’s Block 5 upgrade just 24 months after its launch debut.
With Starlink-8 under its belt, Falcon 9 B1049 has officially become the fastest orbital-class rocket or spacecraft in history to perform five launches, beating out Space Shuttles Columbia (~27 months), Challenger (~24 months), Discovery (~22 months), Atlantis (~26 months), and Endeavour (~29 months) with launches in ~20 months. Over the 10 years it’s been operational, thanks in large part to the unprecedented leaps SpaceX has made while independently developing booster reusability, Falcon 9 has become the most affordable source of large orbital launches and has come to dominate the commercial launch market and the company’s lead is only likely to grow in the coming years.
Lifting off just hours after SpaceX completed Port Canaveral recovery operations with the first astronaut-proven Falcon 9 booster (B1058), B1049’s fifth successful launch and landing means that the company will soon be able to attempt the sixth launch of an orbital-class booster for the first time ever. All but guaranteed to support one of the 20-24 Starlink missions SpaceX has planned for 2020, B1049 could be ready for its sixth launch as early as late July or August.
Just like the booster’s two prior launches, B1049 was carrying a ~16 metric ton (~35,000 lb) batch of 60 Starlink communications satellites. Thanks to Falcon 9’s exceptional cost-to-performance ratio and the rapid expansion of Starlink launch activities, SpaceX’s workhorse rocket has already launched almost 450 metric tons (~1 million lb) of satellites and cargo into orbit over 10 years of service and 85 launches.
If things go according to plan, the Starlink launch campaign SpaceX needs to complete the massive satellite constellation will rapidly double (and almost triple) the total mass SpaceX has placed in orbit. The first major phase of 4400 satellites – currently 9.5% complete – will collectively weigh more than 1100 metric tons (~2.5 million lb), while the combined second and third phases will raise that by almost a full magnitude. Falcon 9 may forever be famous thanks to the leaps it’s made in reusability, affordability, and reliability, but it will likely end up being best known for its foundational role in the deployment of SpaceX’s vast Starlink internet constellation within a few years.
After B1049.5 safely returns to Port Canaveral aboard drone ship Just Read The Instructions (JRTI) sometime next week, SpaceX can offload the rocket, transport it to a nearby hangar, and begin preparing it for launch #6 – a first for the company. If SpaceX can average 90-day turnarounds for the booster over its next several flights, B1049 could potentially become the first Falcon 9 first stage to achieve its 10-flight design goal before the end of next year.
Meanwhile, SpaceX is already preparing to launch its next (ninth) Starlink mission as early as June 12th, beating the pad’s current turnaround record by almost three days (~25%). All things considered, a full decade in, SpaceX and its Falcon 9 rocket are just getting started.
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
