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SpaceX Falcon 9 nears NASA’s first flight-proven Block 5 launch after static fire delays

Falcon 9 B1056 returned to port on May 4th after successfully launch Cargo Dragon's CRS-17 mission for NASA. (Tom Cross)

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After multiple days of delays, many a finger is crossed that SpaceX will be able to perform a critical static fire test of Falcon 9 booster B1056.1 on Friday morning (July 19th).

Falcon 9 B1056 and a fresh upper stage are scheduled to launch Cargo Dragon mission CRS-18 no earlier than 7:35 pm EDT (23:35 UTC), July 21st. As always, SpaceX requires each Falcon 9 rocket to successfully perform a static fire ignition test prior to declaring launch readiness, and B1056 was originally planned to be loaded with propellant and fire its nine Merin 1D engines on Wednesday, July 16th.

After a solid handful of slips, the test has most recently been rescheduled on Friday morning, a delay of 48 hours. SpaceX has demonstrated a three-day turnaround between static fire and launch with Falcon 9 Block 5, but a static fire delay beyond Friday – perhaps even beyond early Friday afternoon – will almost certainly push CRS-18’s launch back a day or two. If not, SpaceX is certainly cutting it close to make the current July 21st date.

In support of Cargo Dragon Commercial Resupply Mission-17 (CRS-17), Falcon 9 B1056 launched for the first time on May 4th, roughly 11 weeks (76 days) ago and 78 days before its planned return to flight. For both SpaceX and NASA, CRS-18 will be a fairly significant launch for a variety of reasons

Falcon 9 B1056 returns to Port Canaveral after its first launch of many to come. (Tom Cross)

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First and foremost, Falcon 9 B1056 previously supported a NASA Cargo Dragon mission, as described above. Even before the booster successfully landed and returned to port, plans were already in order to essentially keep the booster “in family”, reusing it for NASA launches only. Discussed on Teslarati immediately after the subject was broached during a post-launch press conference, NASA manager Kenny Todd didn’t split hairs.

“Quite frankly, [NASA] had a vested interest in this particular booster. We were gonna require it – the intent is to [reuse B1056 on SpaceX’s upcoming CRS-18 launch] and – potentially – CRS-19.” 

Kenny Todd, ISS Operations and Integration Manager, NASA Johnson

Not only will NASA fly Cargo Dragon’s CRS-18 mission on B1056, but the agency is already actively considering reusing the same Falcon 9 booster – assuming a successful launch and landing next week – on CRS-19, SpaceX’s second-to-last Dragon 1 (i.e. Cargo Dragon) launch. If all goes well with CRS-18, CRS-19 could come as early as December 2019, while CRS-20 – likely Dragon 1’s last launch ever – is scheduled no earlier than March 2020 and could certainly make use of B1056.3 if NASA is interested.

https://twitter.com/_TomCross_/status/1124861354060468224?

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Meanwhile, although neither SpaceX or NASA have confirmed it, the Cargo Dragon capsule flight-proven Falcon 9 B1056 will itself be flight-proven – although that’s nothing shocking after a full half-dozen successful launches of reused capsules. What will be exceptional, however, is the likely event that CRS-18 will mark the first time that SpaceX has launched the same Cargo Dragon capsule on its third orbital mission.

Speaking all the way back in summer 2017, now two years distant, SpaceX CEO Elon Musk revealed that Cargo Dragon (Dragon 1) was designed at the outset to be reused three times. Almost exactly 24 months later, SpaceX is likely to prove that that is the case. Based on a list of known Dragon 1 capsules and their serial numbers, SpaceX has already launch and reused all but one of the last seven capsules built and successfully recovered. Capsule 107 (C107) supported CRS-5 in January 2015 and was successfully recovered one month later.

SpaceX completed its 16th successful resupply of the International Space Station and recovered Cargo Dragon C113 on June 4th. (Pauline Acalin)

Aside from CRS-7 capsule C109, destroyed in June 2015 during Falcon 9’s first and only in-flight failure, all other capsules (C108-C113) have been successfully launched, recovered, and relaunched. As such, it seems extremely improbable that CRS-5 capsule C107 will be supporting CRS-18. Instead, one of SpaceX’s six twice-flight-proven orbital spacecraft has likely been refurbished for the final time, preparing to become the first orbital-class commercial spacecraft to be reused twice.

Thy Holy Stripe

Finally, it also appears that CRS-18 will mark the debut some sort of on-orbit Falcon upper stage test, hinted at by a grey ring wrapping what looks like just a portion of its fuel (RP-1/kerosene) tank. The objective of this modification is unclear, although chances are good that either NASASpaceflight.com or SpaceX itself will provide at least a bit more information in the coming days.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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