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SpaceX closes in on Falcon 9 reliability milestone after flawless Monday launch [photos]

Falcon 9 B1056 lifts off on its third orbital launch in seven months, carrying a communications satellite to geostationary transfer orbit. (Richard Angle)

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SpaceX’s workhorse Falcon 9 rocket has completed its thirteenth launch of 2019, leaving the vehicle just one mission away from a major reliability milestone.

At 7:10 pm ET, December 16th (00:10 UTC, Dec 17), Falcon 9 booster B1056, a new upper stage, and the nearly 7-metric ton (15,500 lb) Kacific-1/JCSAT-18 communications satellite lifted off from SpaceX’s Cape Canaveral LC-40 launch pad. As has more or less become the norm, Falcon 9 sailed through prelaunch preparations, payload integration, and launch with zero notable issues and lifted off at the precise start of a ~90-minute window.

Around nine minutes after launch and 30 seconds after the second stage reached orbit, Falcon 9 B1056 successfully landed aboard drone ship Of Course I Still Love You (OCISLY), completing the booster’s third launch and landing in seven months. 27 minutes after launch, Falcon 9’s second stage reignited and burned for more than 50 seconds, raising one end of its orbit by more than 20,000 km (12,500 mi). Five minutes later, Falcon 9 officially completed its mission by gently releasing Kacific-1/JCSAT-18 from the second stage, where the satellite shortly reoriented itself, deployed ~40-meter (~125 ft) long solar ‘wings’, and began verifying its systems’ health.

In what can only be described as an event of astronomical odds, a firefly photobombed Richard Angle’s Kacific-1 long exposure, perfectly crossing the streak of Falcon 9 booster B1056’s reentry burn several hundred miles downrange. (Richard Angle)

Aside from another successful and issue-free launch under the Falcon family’s belt, the Kacific-1 mission is significant for another major reason: it’s Falcon 9’s 49th consecutively-successful launch since January 2017. Falcon 9’s last catastrophic failure occurred on September 1st, 2016 when the rocket’s upper stage violently exploded, destroying the rest of the rocket and its Amos-6 satellite payload.

SpaceX took approximately four months to determine the root cause of that failure and modify hardware and procedures accordingly before returning to flight with the first Iridium NEXT launch on January 14th, 2017. In the three years (35 months) since then, Falcon 9 has successfully launched a total of 49 times in a row without even a partial failure. After one additional launch success, Falcon 9 will have flown 50 consecutively-successful missions, a symbolic but still exceptional sign of the rocket’s excellent reliability. That 50th launch attempt could come as early as December 30th in the form of SpaceX’s third 60-satellite Starlink mission, known as Starlink-2.

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Falcon 9 B1056’s third successful launch and landing also brought the launch vehicle family just one mission away from a major reliability milestone. (Richard Angle)

Technically speaking, if Falcon Heavy is included, SpaceX has already completed 52 consecutively-successful orbital launches without a single failure (or partial failure), the only company or space agency in the world that can currently claim that feat. Although both Arianespace and ULA are infamous for whitewashing the partial failures of their launch vehicles, Ariane 5 unfortunately suffered a partial failure in January 2018, while ULA’s Atlas V and Delta IV suffered their own partial failures in 2007 and 2004, respectively. Atlas V experienced another in-flight anomaly in 2016, although it was not technically classified as a partial failure.

This means that Ariane 5, Delta IV, and Atlas V – still some of the most reliable launch vehicles ever built – have technically only performed 9, 36, and 70 (or 18) consecutively-successful launches since their most recent partial failure (or in-flight anomaly). In other words, if measured in terms of uninterrupted consecutive launch successes, SpaceX’s Falcon 9 is either the most reliable or the second most reliable launch vehicle currently in operation.

Falcon 9 B1056 stands vertical for the third time in seven months at SpaceX’s LC-40 launch pad. (Richard Angle)

Perhaps even more impressive is the fact that SpaceX has pulled off that feat of reliability in less than three years, unequivocally making Falcon 9 the best all-purpose launch vehicle in the world in terms of its combined reliability and flight frequency – the latter thanks in large part to the rocket’s exceptionally competitive pricing.

As of now, SpaceX has at least two or three-dozen launches nominally planned for 2020 and if all of those launches are successfully completed, Falcon 9 will almost certainly become the world’s most reliable operational launch vehicle by any measure.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla already has a complete Robotaxi model, and it doesn’t depend on passenger count

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

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Credit: @AdanGuajardo/X

Tesla already has the pieces in place for a full Robotaxi service that works regardless of passenger count, even if the backbone of the program is a small autonomous two-seater. 

That scenario was discussed during the company’s Q4 and FY 2025 earnings call, when executives explained why the majority of Robotaxi rides will only involve one or two people.

Two-seat Cybercabs make perfect sense

During the Q&A portion of the call, Tesla Vice President of Vehicle Engineering Lars Moravy pointed out that more than 90% of vehicle miles traveled today involve two or fewer passengers. This, the executive noted, directly informed the design of the Cybercab. 

“Autonomy and Cybercab are going to change the global market size and mix quite significantly. I think that’s quite obvious. General transportation is going to be better served by autonomy as it will be safer and cheaper. Over 90% of vehicle miles traveled are with two or fewer passengers now. This is why we designed Cybercab that way,” Moravy said. 

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Elon Musk expanded on the point, emphasizing that there is no fallback for Tesla’s bet on the Cybercab’s autonomous design. He reiterated that the autonomous two seater’s production is expected to start in April and noted that, over time, Tesla expects to produce far more Cybercabs than all of its other vehicles combined.

“Just to add to what Lars said there. The point that Lars made, which is that 90% of miles driven are with one or two passengers or one or two occupants, essentially, is a very important one… So this is clearly, there’s no fallback mechanism here. It’s like this car either drives itself or it does not drive… We would expect over time to make far more CyberCabs than all of our other vehicles combined. Given that 90% of distance driven or distance being distance traveled exactly, no longer driving, is one or two people,” Musk said. 

Tesla’s robotaxi lineup is already here

The more interesting takeaway from the Q4 and FY 2025 earnings call is the fact that Tesla does not need the Cybercab to serve every possible passenger scenario, simply because the company already has a functional Robotaxi model that scales by vehicle type.

The Cybercab will handle the bulk of the Robotaxi network’s trips, but for groups that need three or four seats, the Model Y fills that role. For higher-end or larger-family use cases, the extended-wheelbase Model Y L could cover five or six occupants, provided that Elon Musk greenlights the vehicle for North America. And for even larger groups or commercial transport, Tesla has already unveiled the Robovan, which could seat over ten people.

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Rather than forcing one vehicle to satisfy every use case, Tesla’s approach mirrors how transportation works today. Different vehicles will be used for different needs, while unifying everything under a single autonomous software and fleet platform.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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