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SpaceX closes in on Falcon 9 reliability milestone after flawless Monday launch [photos]

Falcon 9 B1056 lifts off on its third orbital launch in seven months, carrying a communications satellite to geostationary transfer orbit. (Richard Angle)

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SpaceX’s workhorse Falcon 9 rocket has completed its thirteenth launch of 2019, leaving the vehicle just one mission away from a major reliability milestone.

At 7:10 pm ET, December 16th (00:10 UTC, Dec 17), Falcon 9 booster B1056, a new upper stage, and the nearly 7-metric ton (15,500 lb) Kacific-1/JCSAT-18 communications satellite lifted off from SpaceX’s Cape Canaveral LC-40 launch pad. As has more or less become the norm, Falcon 9 sailed through prelaunch preparations, payload integration, and launch with zero notable issues and lifted off at the precise start of a ~90-minute window.

Around nine minutes after launch and 30 seconds after the second stage reached orbit, Falcon 9 B1056 successfully landed aboard drone ship Of Course I Still Love You (OCISLY), completing the booster’s third launch and landing in seven months. 27 minutes after launch, Falcon 9’s second stage reignited and burned for more than 50 seconds, raising one end of its orbit by more than 20,000 km (12,500 mi). Five minutes later, Falcon 9 officially completed its mission by gently releasing Kacific-1/JCSAT-18 from the second stage, where the satellite shortly reoriented itself, deployed ~40-meter (~125 ft) long solar ‘wings’, and began verifying its systems’ health.

In what can only be described as an event of astronomical odds, a firefly photobombed Richard Angle’s Kacific-1 long exposure, perfectly crossing the streak of Falcon 9 booster B1056’s reentry burn several hundred miles downrange. (Richard Angle)

Aside from another successful and issue-free launch under the Falcon family’s belt, the Kacific-1 mission is significant for another major reason: it’s Falcon 9’s 49th consecutively-successful launch since January 2017. Falcon 9’s last catastrophic failure occurred on September 1st, 2016 when the rocket’s upper stage violently exploded, destroying the rest of the rocket and its Amos-6 satellite payload.

SpaceX took approximately four months to determine the root cause of that failure and modify hardware and procedures accordingly before returning to flight with the first Iridium NEXT launch on January 14th, 2017. In the three years (35 months) since then, Falcon 9 has successfully launched a total of 49 times in a row without even a partial failure. After one additional launch success, Falcon 9 will have flown 50 consecutively-successful missions, a symbolic but still exceptional sign of the rocket’s excellent reliability. That 50th launch attempt could come as early as December 30th in the form of SpaceX’s third 60-satellite Starlink mission, known as Starlink-2.

Falcon 9 B1056’s third successful launch and landing also brought the launch vehicle family just one mission away from a major reliability milestone. (Richard Angle)

Technically speaking, if Falcon Heavy is included, SpaceX has already completed 52 consecutively-successful orbital launches without a single failure (or partial failure), the only company or space agency in the world that can currently claim that feat. Although both Arianespace and ULA are infamous for whitewashing the partial failures of their launch vehicles, Ariane 5 unfortunately suffered a partial failure in January 2018, while ULA’s Atlas V and Delta IV suffered their own partial failures in 2007 and 2004, respectively. Atlas V experienced another in-flight anomaly in 2016, although it was not technically classified as a partial failure.

This means that Ariane 5, Delta IV, and Atlas V – still some of the most reliable launch vehicles ever built – have technically only performed 9, 36, and 70 (or 18) consecutively-successful launches since their most recent partial failure (or in-flight anomaly). In other words, if measured in terms of uninterrupted consecutive launch successes, SpaceX’s Falcon 9 is either the most reliable or the second most reliable launch vehicle currently in operation.

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Falcon 9 B1056 stands vertical for the third time in seven months at SpaceX’s LC-40 launch pad. (Richard Angle)

Perhaps even more impressive is the fact that SpaceX has pulled off that feat of reliability in less than three years, unequivocally making Falcon 9 the best all-purpose launch vehicle in the world in terms of its combined reliability and flight frequency – the latter thanks in large part to the rocket’s exceptionally competitive pricing.

As of now, SpaceX has at least two or three-dozen launches nominally planned for 2020 and if all of those launches are successfully completed, Falcon 9 will almost certainly become the world’s most reliable operational launch vehicle by any measure.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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The Boring Company reveals Prufrock TBM’s most underrated feature

As it turns out, the tunneling startup, similar to other Elon Musk-backed ventures, is also dead serious about pursuing reusability.

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The Boring Company has quietly revealed one of its tunnel boring machines’ (TBMs) most underrated feature. As it turns out, the tunneling startup, similar to other Elon Musk-backed ventures, is also dead serious about pursuing reusability.

Prufrock 5 leaves the factory

The Boring Company is arguably the quietest venture currently backed by Elon Musk, inspiring far fewer headlines than his other, more high-profile companies such as Tesla, SpaceX, and xAI. Still, the Boring Company’s mission is ambitious, as it is a company designed to solve the problem of congestion in cities.

To accomplish this, the Boring Company would need to develop tunnel boring machines that could dig incredibly quickly. To this end, the startup has designed Prufrock, an all-electric TBM that’s designed to eventually be fast enough as an everyday garden snail. Among TBMs, such a speed would be revolutionary. 

The startup has taken a step towards this recently, when The Boring Company posted a photo of Prufrock-5 coming out of its Bastrop, Texas facility. “On a rainy day in Bastrop, Prufrock-5 has left the factory. Will begin tunneling by December 1.  Hoping for a step function increase in speed,” the Boring Company wrote.

Prufrock’s quiet disruption

Interestingly enough, the Boring Company also mentioned a key feature of its Prufrock machines that makes them significantly more sustainable and reusable than conventional TBMs. As per a user on X, standard tunnel boring machines are often left underground at the conclusion of a project because retrieving them is usually more expensive and impractical than abandoning them in the location. 

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As per the Boring Company, however, this is not the case for its Prufrock machines, as they are retrieved, upgraded, and deployed again with improvements. “All Prufrocks are reused, usually with upgrades between launches. Prufrock-1 has now dug six tunnels,” the Boring Company wrote in its reply on X.

The Boring Company’s reply is quite exciting as it suggests that the TBMs from the tunneling startup could eventually be as reusable as SpaceX’s boosters. This is on brand for an Elon Musk-backed venture, of course, though the Boring Company’s disruption is a bit more underground. 

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Tesla accused of infringing robotics patents in new lawsuit

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tesla store in New York City
Credit: Tesla

Tesla is being accused of infringing robotics patents by a company called Perrone Robotics, which is based out of Charlottesville, Virginia.

The suit was filed in Alexandria, Virginia, and accuses Tesla of knowingly infringing upon five patents related to robotics systems for self-driving vehicles.

The company said its founder, Paul Perrone, developed general-purpose robotics operating systems for individual robots and automated devices.

Perrone Robotics claims that all Tesla vehicles utilizing the company’s Autopilot suite within the last six years infringe the five patents, according to a report from Reuters.

Tesla’s new Safety Report shows Autopilot is nine times safer than humans

One patent was something the company attempted to sell to Tesla back in 2017. The five patents cover a “General Purpose Operating System for Robotics,” otherwise known as GPROS.

The GPROS suite includes extensions for autonomous vehicle controls, path planning, and sensor fusion. One key patent, U.S. 10,331,136, was explicitly offered to Tesla by Perrone back in 2017, but the company rejected it.

The suit aims to halt any further infringements and seeks unspecified damages.

This is far from the first suit Tesla has been involved in, including one from his year with Perceptive Automata LLC, which accused Tesla of infringing on AI models to interpret pedestrian/cyclist intent via cameras without licensing. Tesla appeared in court in August, but its motion to dismiss was partially denied earlier this month.

Tesla also settled a suit with Arsus LLC, which accused Autopilot’s electronic stability features of infringing on rollover prevention tech. Tesla won via an inter partes review in September.

Most of these cases involve non-practicing entities or startups asserting broad autonomous vehicle patents against Tesla’s rapid iteration.

Tesla typically counters with those inter partes reviews, claiming invalidity. Tesla has successfully defended about 70 percent of the autonomous vehicle lawsuits it has been involved in since 2020, but settlements are common to avoid discovery costs.

The case is Perrone Robotics Inc v Tesla Inc, U.S. District Court, Eastern District of Virginia, No. 25-02156. Tesla has not yet listed an attorney for the case, according to the report.

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Tesla has passed a critical self-driving milestone Elon Musk listed in Master Plan Part Deux

Tesla China announced that the company’s Autopilot system has accumulated 10 billion kilometers of driving experience.

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Tesla has passed a key milestone, and it was one that CEO Elon Musk initially mentioned more than nine years ago when he published Master Plan, Part Deux. 

As per Tesla China in a post on its official Weibo account, the company’s Autopilot system has accumulated over 10 billion kilometers of real-world driving experience.

Tesla China’s subtle, but huge announcement

In its Weibo post, Tesla China announced that the company’s Autopilot system has accumulated 10 billion kilometers of driving experience. “In this respect, Tesla vehicles equipped with Autopilot technology can be considered to have the world’s most experienced and seasoned driver.” 

Tesla AI’s handle on Weibo also highlighted a key advantage of the company’s self-driving system. “It will never drive under the influence of alcohol, be distracted, or be fatigued,” the team wrote. “We believe that advancements in Autopilot technology will save more lives.”

Tesla China did not clarify exactly what it meant by “Autopilot” in its Weibo post, though the company’s intense focus on FSD over the past years suggests that the term includes miles that were driven by FSD (Beta) and Full Self-Driving (Supervised). Either way, 10 billion cumulative miles of real-world data is something that few, if any, competitors could compete with.

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Elon Musk’s 10-billion-km estimate, way back in 2016

When Elon Musk published Master Plan Part Deux, he outlined his vision for the company’s autonomous driving system. At the time, Autopilot was still very new, though Musk was already envisioning how the system could get regulatory approval worldwide. He estimated that worldwide regulatory approval will probably require around 10 billion miles of real-world driving data, which was an impossible-sounding amount at the time. 

“Even once the software is highly refined and far better than the average human driver, there will still be a significant time gap, varying widely by jurisdiction, before true self-driving is approved by regulators. We expect that worldwide regulatory approval will require something on the order of 6 billion miles (10 billion km). Current fleet learning is happening at just over 3 million miles (5 million km) per day,” Musk wrote. 

It’s quite interesting but Tesla is indeed getting regulatory approval for FSD (Supervised) at a steady pace today, at a time when 10 billion miles of data has been achieved. The system has been active in the United States and has since been rolled out to other countries such as Australia, New Zealand, China, and, more recently, South Korea. Expectations are high that Tesla could secure FSD approval in Europe sometime next year as well. 

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