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SpaceX closes in on Falcon 9 reliability milestone after flawless Monday launch [photos]

Falcon 9 B1056 lifts off on its third orbital launch in seven months, carrying a communications satellite to geostationary transfer orbit. (Richard Angle)

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SpaceX’s workhorse Falcon 9 rocket has completed its thirteenth launch of 2019, leaving the vehicle just one mission away from a major reliability milestone.

At 7:10 pm ET, December 16th (00:10 UTC, Dec 17), Falcon 9 booster B1056, a new upper stage, and the nearly 7-metric ton (15,500 lb) Kacific-1/JCSAT-18 communications satellite lifted off from SpaceX’s Cape Canaveral LC-40 launch pad. As has more or less become the norm, Falcon 9 sailed through prelaunch preparations, payload integration, and launch with zero notable issues and lifted off at the precise start of a ~90-minute window.

Around nine minutes after launch and 30 seconds after the second stage reached orbit, Falcon 9 B1056 successfully landed aboard drone ship Of Course I Still Love You (OCISLY), completing the booster’s third launch and landing in seven months. 27 minutes after launch, Falcon 9’s second stage reignited and burned for more than 50 seconds, raising one end of its orbit by more than 20,000 km (12,500 mi). Five minutes later, Falcon 9 officially completed its mission by gently releasing Kacific-1/JCSAT-18 from the second stage, where the satellite shortly reoriented itself, deployed ~40-meter (~125 ft) long solar ‘wings’, and began verifying its systems’ health.

In what can only be described as an event of astronomical odds, a firefly photobombed Richard Angle’s Kacific-1 long exposure, perfectly crossing the streak of Falcon 9 booster B1056’s reentry burn several hundred miles downrange. (Richard Angle)

Aside from another successful and issue-free launch under the Falcon family’s belt, the Kacific-1 mission is significant for another major reason: it’s Falcon 9’s 49th consecutively-successful launch since January 2017. Falcon 9’s last catastrophic failure occurred on September 1st, 2016 when the rocket’s upper stage violently exploded, destroying the rest of the rocket and its Amos-6 satellite payload.

SpaceX took approximately four months to determine the root cause of that failure and modify hardware and procedures accordingly before returning to flight with the first Iridium NEXT launch on January 14th, 2017. In the three years (35 months) since then, Falcon 9 has successfully launched a total of 49 times in a row without even a partial failure. After one additional launch success, Falcon 9 will have flown 50 consecutively-successful missions, a symbolic but still exceptional sign of the rocket’s excellent reliability. That 50th launch attempt could come as early as December 30th in the form of SpaceX’s third 60-satellite Starlink mission, known as Starlink-2.

Falcon 9 B1056’s third successful launch and landing also brought the launch vehicle family just one mission away from a major reliability milestone. (Richard Angle)

Technically speaking, if Falcon Heavy is included, SpaceX has already completed 52 consecutively-successful orbital launches without a single failure (or partial failure), the only company or space agency in the world that can currently claim that feat. Although both Arianespace and ULA are infamous for whitewashing the partial failures of their launch vehicles, Ariane 5 unfortunately suffered a partial failure in January 2018, while ULA’s Atlas V and Delta IV suffered their own partial failures in 2007 and 2004, respectively. Atlas V experienced another in-flight anomaly in 2016, although it was not technically classified as a partial failure.

This means that Ariane 5, Delta IV, and Atlas V – still some of the most reliable launch vehicles ever built – have technically only performed 9, 36, and 70 (or 18) consecutively-successful launches since their most recent partial failure (or in-flight anomaly). In other words, if measured in terms of uninterrupted consecutive launch successes, SpaceX’s Falcon 9 is either the most reliable or the second most reliable launch vehicle currently in operation.

Falcon 9 B1056 stands vertical for the third time in seven months at SpaceX’s LC-40 launch pad. (Richard Angle)

Perhaps even more impressive is the fact that SpaceX has pulled off that feat of reliability in less than three years, unequivocally making Falcon 9 the best all-purpose launch vehicle in the world in terms of its combined reliability and flight frequency – the latter thanks in large part to the rocket’s exceptionally competitive pricing.

As of now, SpaceX has at least two or three-dozen launches nominally planned for 2020 and if all of those launches are successfully completed, Falcon 9 will almost certainly become the world’s most reliable operational launch vehicle by any measure.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX readies Starship Flight 14 for a historic journey into uncharted territory

SpaceX finished Starship’s Flight 14 rehearsal, clearing the way for its first orbital flight Monday.

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Sunrise at Starbase. Starship is stacked for opportunistic full-stack testing ahead of Flight 14 via SpaceX
Sunrise at Starbase. Starship is stacked for opportunistic full-stack testing ahead of Flight 14 via SpaceX

SpaceX has cleared one of the last hurdles before Starship’s first trip to orbit. The company posted on X Thursday afternoon that its launch rehearsal for Flight 14 was complete, keeping the mission on track for Monday, September 28. The launch window opens at 7:15 a.m. CT at Starbase, Texas, and runs for 75 minutes.

A wet dress rehearsal is essentially launch day without the launch. Crews fill Booster 21 and Ship 41 with thousands of tons of extremely cold propellant, run the countdown nearly to ignition, then drain everything back out. It lets engineers catch leaks or equipment problems before anything leaves the pad. SpaceX still needs a launch license from the FAA before the stack, which stands 407 feet tall, can fly.

Flight 14 matters because of where it is going. All 13 previous Starship flights followed a suborbital path, which works like throwing a ball extremely high and far: the vehicle reaches space, but it is always on a course that brings it back down within about an hour. This time, Ship 41 will perform a short engine firing called an orbital insertion burn roughly 25 minutes after liftoff, giving it enough speed to keep falling around Earth instead of back into it. SpaceX plans about six laps at an altitude near 275 kilometers (171 miles) over nearly 10 hours, as Teslarati detailed when the mission was first announced.


Getting into orbit also means Starship has to prove it can get back out. The ship must relight a single Raptor engine in space to slow down for reentry. SpaceX says it will only attempt the orbital insertion burn after flight controllers confirm the hardware needed for that return burn has enough backup, and its flight plan includes health checks that could shorten the mission to two or five orbits.

Flight 14 is also the first to put working satellites into service. Flight 13 carried 20 Starlink V3 satellites in July, but they came back down with the ship because that mission never reached orbit. This time, 26 V3 satellites are meant to stay up and join the constellation within a few weeks. Together they add about 26 terabits per second of network capacity, which SpaceX says is roughly 10 times what a single Falcon 9 launch of older V2 Mini satellites adds. Three of them carry cameras that will photograph Starship’s heat shield in orbit to check for tile damage before reentry.

The hardware has changed too. Ship 41 flies with extra fasteners on tiles in the most vulnerable areas, fixes for gaps where superheated plasma slipped behind tiles, and curved tiles designed to reduce heating between them. Two tiles recovered from Ship 40 will fly again, the first reuse of any part of a Starship heat shield. Booster 21 carries better engine filtering and new relight software after ice clogged three center engines on the previous booster, leaving only eight of 13 engines to restart for its landing burn.

Ship 41 is targeting a splashdown in the Pacific Ocean west of Chile, a new recovery zone after several Indian Ocean landings, while Booster 21 aims for the Gulf. Neither will be caught by the tower on this flight. Elon Musk said in August that a ship catch was likely “in a few months.”

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Google just picked SpaceX for its first step into orbital AI

Google will launch its first Project Suncatcher AI satellite on SpaceX’s Transporter-18 rideshare next week.

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Google is about to put its own AI chips into orbit for the first time, and it is paying SpaceX to get them there.

The company said Thursday that the first in-orbit test of Project Suncatcher, its research effort to find out whether space can host large-scale AI computing, will fly next week on SpaceX’s Transporter-18 rideshare mission.

The satellite, called MVP, is about the size of a refrigerator and carries four of Google’s Tensor Processing Units, the same chips Google runs in its ground data centers. Google originally planned to launch two custom satellites in 2027, but chose to move faster by integrating its chips into a satellite.

MVP’s solar panels supply about one kilowatt of power, and Google will run Gemini models on the TPUs only in bursts of roughly 15 minutes before the chips shut down so the radiators can shed heat. In a blog post, Google said its Trillium TPUs survived vibration testing that mimicked sustained launch loads of up to 10g, with individual components seeing 50 to 100g, and handled a radiation dose greater than a five year mission would deliver.

SpaceX and Google mull massive partnership on Musk’s orbital data dream: report

Next week’s flight, slated for October 1, follows a relationship that became public in May, when Teslarati reported that Google was in talks with SpaceX for a launch deal tied to orbital data centers. Google also holds a stake of roughly 6% in SpaceX.

The two companies are chasing the same idea from very different starting points. SpaceX’s own orbital compute program is built around the AI1 satellite, a roughly 70 meter structure derived from Starlink V3 hardware that is designed for 150 kW of peak compute, about 150 times the power MVP will draw. Elon Musk has brushed off concerns about crowding orbit with those satellites, and SpaceX is building its Gigasat factory in Bastrop, Texas, to produce them, targeting an annualized rate of about 1 GW of space compute by the end of 2027.

Musk also posted on X on Thursday that “the amount of compute in space will obviously round up to 100% of all compute.”

Google has been more cautious in public. Its research estimates that launch prices need to fall below about $200 per kilogram before an orbital data center can compete with a ground facility on energy cost, a threshold the company believes could be reached around the mid 2030s. The Suncatcher team has said it expects the effort to remain a project rather than a product for years, which leaves the first real test of its hardware riding on a rocket from the company with the most aggressive timeline in the field.

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Tesla Cybercab gets initial tie-in to localized, in-house cathode plant

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Credit: Tesla

Tesla has taken another concrete step toward owning its battery supply chain, and it’s doing so with what is perhaps the most important vehicle in its short-but-storied history.

On September 23, Tesla announced that it has officially built the first Cybercab with cathode material produced in-house at the company’s first cathode plant in the U.S., and the first in the U.S. overall.

Active cathode material is the most expensive piece of a lithium-ion battery cell, and it often accounts for more than a third of cell cost. For years, the industry sourced a majority of it from Asia, but Tesla’s decision to make it in the United States bodes well for the Cybercab project. This is the latest chapter in Tesla’s vertical integration strategy, which began in public at Battery Day in 2020.

At the Battery Day Event, Elon Musk said the company would build a North American cathode plant and overhaul the process to cut costs and waste, while also making some of the most powerful and long-lasting cells in the industry.

The Austin facility took years to appear. Tesla filed permits for “Project Cathode” in 2022 on land near Giga Texas. By mid-2022, the building frame was up and Tesla later invested hundreds of millions of dollars as part of a larger expansion of the Giga Texas plant. The company stated it was operating the first large-scale cathode production facility in North America to supplement 4680 cell production.

One month later, that material reached a finished Cybercab.

The timing of this breakthrough is monumental for the Cybercab program. As Tesla officially launched the first Cybercab rides to the public earlier this month, production of the ride-hailing-geared vehicle is moving forward on the planned S-curve that CEO Elon Musk told everyone to expect.

Nevertheless, packs of Cybercab units have been spotted throughout the United States, in an effort to potentially activate the fleet as soon as the company gains regulatory approval in various geographic areas.

On top of that, Tesla owning the cathode step and pairing it with its own in-house lithium from the Gulf Coast refinery shortens the supply chain that once stretched thousands of miles and subjects every pack to fewer external price shocks and geopolitical risks.

Tesla is not yet independent of all of its foreign suppliers, as some precursor metals come from mines and chemical plants. But the first in-house cathode Cybercab shows the company is closing the most expensive and most concentrated gap in its battery production efforts. For a vehicle like Cybercab to operate at a high utilization within the Robotaxi network, that control over cost is so crucial.

It is arguably as important as the software that drives it.

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