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SpaceX Falcon Heavy beats out ULA Vulcan rocket for NASA Moon rover launch

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SpaceX’s Falcon Heavy rocket appears to have edged out competitor United Launch Alliance’s (ULA) next-generation Vulcan Centaur launch vehicle to send a NASA rover and commercial lander to the Moon in 2023.

Back in August 2019, not long after NASA first began announcing significant contracts under its Commercial Lunar Payload Services (CLPS) program, startup Astrobotic announced that it contracted with ULA to launch its first small “Peregrine” lander and a dozen or so attached NASA payloads to the Moon in 2021. Rather than the extremely expensive but operational Atlas V rocket, the startup instead chose to manifest Peregrine on the first launch of Vulcan Centaur, a new ULA rocket meant to replace both Atlas V and Delta IV Heavy.

Less than two years later, Astrobotic has decided to purchase a dedicated launch from SpaceX – not ULA – for even larger “Griffin” lander that aims to deliver NASA’s ice-prospecting VIPER rover to the Moon and kick off the exploration of permanently-shadowed craters at its south pole.

Astrobotic’s Griffin lander and NASA’s VIPER rover. (Astrobotic)

Back in August 2019, Astrobotic’s announcement stated that “it selected United Launch Alliance’s (ULA) Vulcan Centaur rocket in a [highly competitive commercial process].” It later became clear that the Peregrine lander – while still scheduled to be sent directly to the Moon on a trans-lunar injection (TLI) trajectory – would not be the only payload on the mission. None of Vulcan Flight 1’s other payloads are known, but the presence of other paying customers helps explain how Vulcan beat SpaceX for the contract.

More importantly, companies willing to risk their payload(s) on new rockets have historically been enticed to overlook some of that first-flight risk with major discounts. In other words, in the often unlikely event that a company manages to sell a commercial rocket’s first launch, it’s incredibly unlikely that the same rocket will ever sell that cheaply again.

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Falcon Heavy Flight 3 made use of both flight-proven side boosters and a new center core. Note the scorched landing legs and sooty exteriors. (SpaceX)
It’s likely that Griffin-1 and VIPER will launch on a Falcon Heavy rocket with two or all three of its boosters already flight-proven. (NASA – Kim Shiflett)
Peregrine. (Astrobotic)
Griffin is substantially larger and more complex than Peregrine, which is scheduled to attempt its first Moon landing some 6-9 months from now. (Astrobotic)

That appears to be exactly the case for ULA’s Vulcan Centaur rocket, which secured a lunar lander contract for its launch debut only to lose a similar lunar lander launch contract from the same company – well within the range of Vulcan’s claimed capabilities – less than two years later. If SpaceX’s relatively expensive Falcon Heavy managed to beat early Vulcan launch pricing, there is virtually no chance whatsoever that Vulcan Centaur will ever be able to commercially compete with Falcon 9.

In fact, back in 2015 when Astrobotic began making noise about its plans to build commercial Moon landers, the larger Griffin was expected to weigh some 2220 kg (~4900 lb) fully-fueled and – when combined with SpaceX’s Falcon 9 workhorse – be able to land payloads as large as 270 kg (~600 lb) on the Moon. It’s unclear if that figure assumed an expendable Falcon 9 launch or if it was using numbers from the rocket’s most powerful variant, which was still a few years away at the time.

Either way, NASA’s VIPER lander – expected to have a launch mass of ~430 kg (~950 lb) – is a bit too heavy for a single-stick Falcon 9 flight to TLI. It’s also reasonable to assume that Griffin’s dry and fueled mass has grown substantially after more than half a decade of design maturation and the first Peregrine lander reaching the hardware production and assembly phase. While Falcon 9 narrowly falls short of the performance needed for Griffin/VIPER, a fully recoverable Falcon Heavy is capable of launching more than 6.5 metric tons to TLI, offering a safety margin of almost 100%.

Astrobotic says it has purchased a dedicated Falcon Heavy launch for Griffin-1 and VIPER, but it would be far from surprising to see one or multiple secondary payloads find their way onto a mission with multiple tons of extra capacity. Presumably assuming that its Q4 2021 or early 2022 Peregrine Moon landing debut is successful, Astrobotic and SpaceX aim to land Griffin-1 and NASA’s VIPER rover on the Moon as early as “late 2023.”

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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