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SpaceX hangar packed with Falcon Heavy Block 5 boosters for early April debut

Two brand new Falcon Heavy side boosters were spotted inside SpaceX's Pad 39A hangar in a SpaceX video covering preparations for Crew Dragon's launch debut, February 28th. (SpaceX)

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For a company that rarely reveals anything without explicit intent, a February 28th video posted by SpaceX during the lead-up to Crew Dragon’s launch debut featured a surprise cameo: two Block 5 side boosters meant to support Falcon Heavy’s commercial debut and second launch ever.

Likely a subtle nod to close observers and fans, the inclusion of Falcon Heavy is a perfect bit of foreshadowing for the next launch set to occur from Pad 39A after Crew Dragon’s flawless orbital debut. As of now, Falcon Heavy Flight 2 is settling in on a potential launch as early as the first week of April, although delays during the rocket’s critical preflight processing and static fire test are about as likely as they were during the vehicle’s inaugural mission. If the rocket’s first launch and booster recoveries are fully successful, both side boosters (and perhaps the center core) could fly for a second time as few as two months later in June 2019.

A number of photos taken by Instagram users visiting Kennedy Space Center appear to indicate that SpaceX has more or less completed the reconfiguration of Pad 39A’s transporter/erector (T/E), modifying the base with additional hold-down clamps to account for three Falcon boosters instead of the usual one. Ten days after the successful launch of Falcon 9 B1051 in support of Crew Dragon’s first mission to orbit, it’s likely that additional work remains to ensure that 39A is fully refurbished and reconfigured for Falcon Heavy.

For the heavy-lift rocket’s commercial debut and second flight ever, SpaceX is likely to be exceptionally cautious and methodical in their preflight preparations. This is especially necessary due to the fact that Falcon Heavy Flight 2 differs dramatically from Falcon Heavy’s demo configuration, degrading the applicability of some aspects of the data gathered during the rocket’s largely successful test flight.

https://www.instagram.com/p/Bu1EarPlvkb/

Most notably, all three first stage boosters will be Block 5 variants on their first flights, whereas Flight 1’s first stage featured two flight-proven Block 2 boosters (B1023 and B1025) and one new Block 3 booster (B1033). Additionally, the center core – B1033 – was lost during a landing anomaly that prevented the booster from reigniting its engine for a landing burn, cutting off another valuable source of data that would have served to better inform engineers on the performance of Falcon Heavy’s complex and previously unproven mechanical stage separation mechanisms.

Official SpaceX renders of Falcon 9 and Falcon Heavy in their Block 5 variants, circa 2019. (SpaceX)

Falcon 9 Block 5 is a fairly radical departure from the Block 2 and 3 variants SpaceX based Falcon Heavy’s initial design on. It’s possible that the rocket’s engineers were able to at least set up that design and manufacturing work on a safe path to forward compatibility, but it’s equally possible that so much work was focused on simply getting the vehicle past its launch debut that compatibility with Falcon 9 Block 4 and 5 was pushed well into the periphery. Considering the fact that it has now been more than a year since Falcon Heavy’s February 6th, 2018 debut, the latter eventuality offers a much better fit. Nevertheless, with a solid 13-14 additional months of redesign and testing complete, it seems that SpaceX is keen to get its super heavy-lift launch vehicle back on the horse, so to speak.

The specific changes made in Falcon 9 Block 4 is unclear aside from a general improvement in Merlin 1D and MVac performance, as well as significant upgrades to Falcon 9’s upper stage, likely focused on US military and NASA requirements for long-coast capabilities on unique mission profiles. Most significantly, Falcon 9 Block 5 transitioned the SpaceX rocket to a radically different primary thrust structure (also known as the octaweb), replacing welded assemblies with bolted assemblies wherever possible. This simultaneously allows for easier repairs and modifications, improves ease of manufacture, and increases the structure’s overall strength, a critical benefit for Falcon Heavy’s heavily-stressed center core. Meanwhile, Falcon 9 Block 5 moved from Full Thrust’s (Block 3/4) maximum 6800 kN (1,530,000 lbf) of thrust to more than 7600 kN (1,710,000 lbf), an increase of roughly 12%. Combined with Block 5’s focus on extreme reusability, SpaceX engineers and technicians likely had to do a huge amount of work to leap from Falcon Heavy Flight 1 to Flight 2.

Falcon Heavy ahead of its inaugural launch. (SpaceX)

Aside from the presence of both Falcon Heavy side boosters, both of which were spotted arriving in Florida by local observers, the first Block 5 Falcon Heavy center core also very likely arrived within the last few months, followed rapidly by can be assumed to be the mission’s fairing and Falcon upper stage. Falcon Heavy’s commercial debut will see the rocket attempt to place communications satellite Arabsat 6A – weighing around 6000 kg (13,200 lb) – into a high-energy geostationary orbit, either direct-to-GEO or a transfer (GTO) variety.

If all goes according to plan, SpaceX will attempt to turn around Falcon Heavy’s Block 5 side boosters (B1052 and B1053) for Falcon Heavy’s third launch – the USAF’s STP-2 mission – as few as 60-80 days later, June 2019. According to NASASpaceflight, STP-2 will fly with a new center core (presumed to be B1057) instead of reusing Arabsat 6A’s well-cooked B1055 booster.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk gives nod to SpaceX’s massive, previously impossible feat

It was the booster’s 30th flight, a scenario that seemed impossible before SpaceX became a dominant force in spaceflight. 

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Credit: SpaceX/X

Elon Musk gave a nod to one of SpaceX’s most underrated feats today. Following the successful launch of the Transporter-15 mission, SpaceX seamlessly landed another Falcon 9 booster on a droneship in the middle of the ocean. 

It was the booster’s 30th flight, a scenario that seemed impossible before SpaceX became a dominant force in spaceflight. 

Elon Musk celebrates a veteran Falcon 9 booster’s feat

SpaceX completed another major milestone for its Smallsat Rideshare program on Friday, successfully launching and deploying 140 spacecraft aboard a Falcon 9 from Vandenberg Space Force Base. The mission, known as Transporter-15, lifted off two days later than planned after a scrub attributed to a ground systems issue, according to SpaceFlight Now. SpaceX confirmed that all payloads designed to separate from the rocket were deployed as planned.

The Falcon 9 used for this flight was booster B1071, one of SpaceX’s most heavily flown rockets. With its 30th mission completed, it becomes the second booster in SpaceX’s fleet to reach that milestone. B1071’s manifest includes five National Reconnaissance Office missions, NASA’s SWOT satellite, and several previous rideshare deployments, among others. Elon Musk celebrated the milestone on X, writing “30 flights of the same rocket!” in his post. 

Skeptics once dismissed reusability as unfeasible

While rocket landings are routine for SpaceX today, that was not always the case. Industry veterans previously questioned whether reusable rockets could ever achieve meaningful cost savings or operational reliability, often citing the Space Shuttle’s partial reusability as evidence of failure. 

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In 2016, Orbital ATK’s Ben Goldberg argued during a panel that even if rockets could be reusable, they do not make a lot of sense. He took issue with Elon Musk’s claims at the time, Ars Technica reported, particularly when the SpaceX founder stated that fuel costs account for just a fraction of launch costs. 

Goldberg noted that at most, studies showed only a 30% cost reduction for low-Earth orbit missions by using a reusable rocket. “You’re not going to get 100-fold. These numbers aren’t going to change by an order of magnitude. They’re just not. That’s the state of where we are today,” he said. 

Former NASA official Dan Dumbacher, who oversaw the Space Launch System, expressed similar doubts in 2014, implying that if NASA couldn’t make full reusability viable, private firms like SpaceX faced steep odds.

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Elon Musk

SpaceX’s Starship program is already bouncing back from Booster 18 fiasco

Just over a week since Booster 18 met its untimely end, SpaceX is now busy stacking Booster 19, and at a very rapid pace, too. 

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Credit: SpaceX/X

SpaceX is already bouncing back from the fiasco that it experienced during Starship Booster 18’s initial tests earlier this month.

Just over a week since Booster 18 met its untimely end, SpaceX is now busy stacking Booster 19, and at a very rapid pace, too. 

Starship V3 Booster 19 is rising 

As per Starbase watchers on X, SpaceX rolled out the fourth aft section of Booster 19 to Starbase’s MegaBay this weekend, stacking it to reach 15 rings tall with just a few sections remaining. This marks the fastest booster assembly to date at four sections in five days. This is quite impressive, and it bodes well for SpaceX’s Starship V3 program, which is expected to be a notable step up from the V2 program, which was retired after a flawless Flight 11. 

Starship watcher TankWatchers noted the tempo on X, stating, “During the night the A4 section of Booster 19 rolled out to the MegaBay. With 4 sections in just 5 days, this is shaping up to be the fastest booster stack ever.” Fellow Starbase watcher TestFlight echoed the same sentiments. “Booster 19 is now 15 rings tall, with 3 aft sections remaining!” the space enthusiast wrote. 

Aggressive targets despite Booster 18 fiasco

SpaceX’s V3 program encountered a speed bump earlier this month when Booster 18, just one day after rolling out into the factory, experienced a major anomaly during gas system pressure testing at SpaceX’s Massey facility in Starbase, Texas. While no propellant was loaded, no engines were installed, and no one was injured in the incident, the unexpected end of Booster 18 sparked speculation that the Starship V3 program could face delays.

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Despite the Booster 18 fiasco, however, SpaceX announced that “Starship’s twelfth flight test remains targeted for the first quarter of 2026.” Elon Musk shared a similar timeline on X earlier this year, with the CEO stating that “ V3 is a massive upgrade from the current V2 and should be through production and testing by end of year, with heavy flight activity next year.”

Considering that Booster 19 seems to be moving through its production phases quickly, perhaps SpaceX’s Q1 2026 target for Flight 12 might indeed be more than feasible.

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Elon Musk

Elon Musk shares SpaceX’s directive that destroys a prevalent media narrative

Musk’s comments followed Starlink’s initiatives for people affected by severe flooding in Indonesia and Cyclone Ditwah in Sri Lanka.

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UK Government, CC BY 2.0 , via Wikimedia Commons

Elon Musk recently shared SpaceX’s standing policy to offer free Starlink service during natural disasters worldwide, highlighting the company’s commitment to pursue aid over profit during times of need. 

Musk’s comments followed Starlink’s initiatives for people affected by severe flooding in Indonesia and Cyclone Ditwah in Sri Lanka.

Starlink activates free service in Indonesia and Sri Lanka

Starlink recently announced free service for those impacted by severe flooding in Indonesia’s Sumatra region, partnering with the government to deploy terminals rapidly to the hardest-hit areas. The offer extends to new and existing customers through December, restoring connectivity in zones where traditional networks have failed due to infrastructure damage.

Musk quoted the post on X, writing, “SpaceX standard policy is to make Starlink free whenever there is a natural disaster somewhere in the world. It would not be right to profit from misfortune.”

Starlink extended the same relief to Sri Lanka amid Cyclone Ditwah, coordinating with local authorities for additional support. The cyclone battered the island nation with heavy rains and winds, disrupting communications for thousands. Free access also lasts until year-end, emphasizing Starlink’s role in bridging gaps during crises.

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“For those affected by the severe flooding in Indonesia and Sri Lanka in the aftermath of Cyclone Ditwah, Starlink is providing free service to new and existing customers through the end of December 2025. We’re also working with the Indonesian government to rapidly deploy terminals and restore connectivity to the hardest-hit areas on Sumatra, as well as with the Sri Lankan government to provide additional assistance,” Starlink wrote in a post on its official website. 

Musk’s companies routinely provide aid

Musk’s firms have a track record of providing critical support in crises, often without fanfare, challenging portrayals of him as a comic book villain intent on enriching himself on the backs of a suffering populace. In January 2024 alone, Tesla opened Superchargers for free in Japan’s Hokuriku region after a magnitude 7.6 earthquake killed at least 55 and injured hundreds.

Similar efforts include Starlink deployments for the 2023 Maui wildfires, 2024 Hurricane Helene in North Carolina, and floods in Texas, where the service was used to help facilitate emergency coordination. These actions, which total millions in waived fees and logistics, demonstrate a proactive ethos among Musk’s companies, with Musk noting in past interviews that such aid stems from engineering solutions over optics.

The initiatives also provide a direct rebuttal of Musk’s characterization on mainstream media, which tends to lean negatively. This has become much more notable in recent years as Musk adopted more conservative policies. These negative sentiments came to a head earlier this year when Tesla stores, vehicles, and even some owners, were attacked during waves of anti-Tesla protests.

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