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SpaceX hangar packed with Falcon Heavy Block 5 boosters for early April debut

Two brand new Falcon Heavy side boosters were spotted inside SpaceX's Pad 39A hangar in a SpaceX video covering preparations for Crew Dragon's launch debut, February 28th. (SpaceX)

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For a company that rarely reveals anything without explicit intent, a February 28th video posted by SpaceX during the lead-up to Crew Dragon’s launch debut featured a surprise cameo: two Block 5 side boosters meant to support Falcon Heavy’s commercial debut and second launch ever.

Likely a subtle nod to close observers and fans, the inclusion of Falcon Heavy is a perfect bit of foreshadowing for the next launch set to occur from Pad 39A after Crew Dragon’s flawless orbital debut. As of now, Falcon Heavy Flight 2 is settling in on a potential launch as early as the first week of April, although delays during the rocket’s critical preflight processing and static fire test are about as likely as they were during the vehicle’s inaugural mission. If the rocket’s first launch and booster recoveries are fully successful, both side boosters (and perhaps the center core) could fly for a second time as few as two months later in June 2019.

A number of photos taken by Instagram users visiting Kennedy Space Center appear to indicate that SpaceX has more or less completed the reconfiguration of Pad 39A’s transporter/erector (T/E), modifying the base with additional hold-down clamps to account for three Falcon boosters instead of the usual one. Ten days after the successful launch of Falcon 9 B1051 in support of Crew Dragon’s first mission to orbit, it’s likely that additional work remains to ensure that 39A is fully refurbished and reconfigured for Falcon Heavy.

For the heavy-lift rocket’s commercial debut and second flight ever, SpaceX is likely to be exceptionally cautious and methodical in their preflight preparations. This is especially necessary due to the fact that Falcon Heavy Flight 2 differs dramatically from Falcon Heavy’s demo configuration, degrading the applicability of some aspects of the data gathered during the rocket’s largely successful test flight.

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Most notably, all three first stage boosters will be Block 5 variants on their first flights, whereas Flight 1’s first stage featured two flight-proven Block 2 boosters (B1023 and B1025) and one new Block 3 booster (B1033). Additionally, the center core – B1033 – was lost during a landing anomaly that prevented the booster from reigniting its engine for a landing burn, cutting off another valuable source of data that would have served to better inform engineers on the performance of Falcon Heavy’s complex and previously unproven mechanical stage separation mechanisms.

Official SpaceX renders of Falcon 9 and Falcon Heavy in their Block 5 variants, circa 2019. (SpaceX)

Falcon 9 Block 5 is a fairly radical departure from the Block 2 and 3 variants SpaceX based Falcon Heavy’s initial design on. It’s possible that the rocket’s engineers were able to at least set up that design and manufacturing work on a safe path to forward compatibility, but it’s equally possible that so much work was focused on simply getting the vehicle past its launch debut that compatibility with Falcon 9 Block 4 and 5 was pushed well into the periphery. Considering the fact that it has now been more than a year since Falcon Heavy’s February 6th, 2018 debut, the latter eventuality offers a much better fit. Nevertheless, with a solid 13-14 additional months of redesign and testing complete, it seems that SpaceX is keen to get its super heavy-lift launch vehicle back on the horse, so to speak.

The specific changes made in Falcon 9 Block 4 is unclear aside from a general improvement in Merlin 1D and MVac performance, as well as significant upgrades to Falcon 9’s upper stage, likely focused on US military and NASA requirements for long-coast capabilities on unique mission profiles. Most significantly, Falcon 9 Block 5 transitioned the SpaceX rocket to a radically different primary thrust structure (also known as the octaweb), replacing welded assemblies with bolted assemblies wherever possible. This simultaneously allows for easier repairs and modifications, improves ease of manufacture, and increases the structure’s overall strength, a critical benefit for Falcon Heavy’s heavily-stressed center core. Meanwhile, Falcon 9 Block 5 moved from Full Thrust’s (Block 3/4) maximum 6800 kN (1,530,000 lbf) of thrust to more than 7600 kN (1,710,000 lbf), an increase of roughly 12%. Combined with Block 5’s focus on extreme reusability, SpaceX engineers and technicians likely had to do a huge amount of work to leap from Falcon Heavy Flight 1 to Flight 2.

Falcon Heavy ahead of its inaugural launch. (SpaceX)

Aside from the presence of both Falcon Heavy side boosters, both of which were spotted arriving in Florida by local observers, the first Block 5 Falcon Heavy center core also very likely arrived within the last few months, followed rapidly by can be assumed to be the mission’s fairing and Falcon upper stage. Falcon Heavy’s commercial debut will see the rocket attempt to place communications satellite Arabsat 6A – weighing around 6000 kg (13,200 lb) – into a high-energy geostationary orbit, either direct-to-GEO or a transfer (GTO) variety.

If all goes according to plan, SpaceX will attempt to turn around Falcon Heavy’s Block 5 side boosters (B1052 and B1053) for Falcon Heavy’s third launch – the USAF’s STP-2 mission – as few as 60-80 days later, June 2019. According to NASASpaceflight, STP-2 will fly with a new center core (presumed to be B1057) instead of reusing Arabsat 6A’s well-cooked B1055 booster.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX set to launch Axiom’s mission for diabetes research on the ISS

Axiom’s Ax-4 will test CGMs & insulin stability in microgravity—potentially reshaping diabetes care for Earth & future astronauts.

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(Credit: SpaceX)

Axiom Space’s Ax-4 mission is set to launch on a SpaceX Falcon 9 rocket. Ax-4 will advance diabetes research in microgravity, marking a milestone for astronaut health.

Axiom Space’s fourth crewed mission is scheduled to launch with SpaceX on May 29 from NASA’s Kennedy Space Center in Florida. The Ax-4 mission will carry a diverse crew and a record-breaking scientific payload to the International Space Station (ISS).

The Ax-4 crew is led by Axiom’s Peggy Whitson and includes Shubhanshu Shukla from India, Sławosz Uznański from the European Space Agency, and Tibor Kapu from Hungary. The mission represents firsts for India, Hungary, and Poland, with Uznański being Poland’s first astronaut in over 40 years.

Ax-4 will conduct nearly 60 science investigations from 31 countries during its two-week ISS stay. A key focus is the “Suite Ride” initiative, a collaboration with Burjeel Holdings to study diabetes management in microgravity.

“The effort marks a significant milestone in the long-term goal of supporting future astronauts with insulin-dependent diabetes (IDDM), a condition historically deemed disqualifying for spaceflight,” Axiom noted. The mission will test Continuous Glucose Monitors (CGMs) and insulin stability to assess their performance in space.

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Axiom explained that testing the behavior of CGMs and insulin delivery technologies in microgravity and observing circadian rhythm disruption could help diabetes experts understand how CGMs and insulin pens can improve diabetes monitoring and care in remote or underserved areas on Earth. The research could benefit diabetes management in isolated regions like oil rigs or rural areas.

The mission’s findings on insulin exposure and CGM performance could pave the way for astronauts with diabetes to safely participate in spaceflight. As Axiom and SpaceX push boundaries, Ax-4’s diabetes research underscores the potential for space-based innovations to transform healthcare on Earth and beyond.

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EU considers SES to augment Starlink services

The EU considers funding SES to support Starlink. With MEO satellites already serving NATO, SES could be key in Europe’s space autonomy push.

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(Credit: SES)

European satellite company SES is negotiating with the European Union (EU) and other governments to complement SpaceX’s Starlink, as Europe seeks home-grown space-based communication solutions. The talks aim to bolster regional resilience amid growing concerns over reliance on foreign providers.

In March, the European Commission contacted SES and France’s Eutelsat to assess their potential role if American-based Starlink access for Ukraine was disrupted. The European Commission proposed funding EU-based satellite operators to support Kyiv. Ukraine is considering alternatives to Starlink over concerns about Elon Musk’s reliability.

Arthur De Liedekerke of Rasmussen Global warned, “Elon Musk is, in fact, the guardian of Ukraine’s connectivity on the battlefield. And that’s a strategic vulnerability.” However, SpaceX’s Starlink constellation is leagues ahead of any competition in the EU.

“Now the discussions are much more strategic in nature. They’re much more mid-term, long-term. And what we’re seeing is all of the European governments are serious about increasing their defense spending. There are alternatives, not to completely replace Starlink, that’s not possible, but to augment and complement Starlink,” SES CEO Adel Al-Saleh told Reuters.

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SES operates about 70 satellites, including over 20 medium Earth orbit (MEO) units at 8,000 km. The company provides high-speed internet for government, military, and underserved areas. It plans to expand its MEO fleet to 100, enhancing secure communications for NATO and the Pentagon.

“The most significant demand (for us) is European nations investing in space, much more than what they did before,” Al-Saleh said.

Competition from Starlink, Amazon’s Kuiper, and China’s SpaceSail, with their extensive low-Earth orbit constellations, underscores Europe’s push for independence.

“It is not right to say they just want to avoid Starlink or the Chinese. They want to avoid being dependent on one or two providers. They want to have flexibility,” Al-Saleh noted.

SES’s discussions reflect Europe’s strategic shift toward diversified satellite networks, balancing reliance on Starlink with regional capabilities. As governments ramp up defense spending, SES aims to play a pivotal role in complementing global providers, ensuring robust connectivity for military and civilian needs across the continent.

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Amazon launches Kuiper satellites; Can it rival Starlink?

With 27 satellites in orbit, Amazon kicks off its $10B plan to deliver global broadband. Can Bezos’ Kuiper take on Musk’s Starlink?

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(Credit: Amazon)

Amazon’s Project Kuiper launched its first 27 satellites on Monday, marking the start of a $10 billion effort that could compete with SpaceX’s Starlink with a global broadband internet network.

Amazon’s Kuiper satellites launched aboard a United Launch Alliance Atlas V rocket from Cape Canaveral, Florida. Project Kuiper’s recent launch is the initial step toward deploying Amazon’s 3,236 satellites for low-Earth orbit connectivity. Amazon’s satellite launch was initially set for April 9 but was delayed due to bad weather.  

Now that the Kuiper satellites have been launched, Amazon is expected to publicly confirm contact with the satellites from its mission operations center in Redmond, Washington. The company aims to start offering Kuiper services to customers later this year. Project Kuiper was unveiled in 2019 and targets consumers, businesses, and governments who need reliable internet service, similar to Starlink.

Amazon has a deadline from the U.S. Federal Communications Commission to deploy 1,618 satellites by mid-2026. Analysts suggest the company may require an extension to its Kuiper satellite deployment deadline due to the project’s year-long delay from its planned 2024 start.

United Launch Alliance could conduct up to five more Kuiper missions this year, according to ULA CEO Tory Bruno. Amazon noted in a 2020 FCC filing that Kuiper services could begin with 578 satellites, initially covering northern and southern regions.

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Kuiper’s launch pits Amazon against SpaceX’s Starlink and telecom giants like AT&T and T-Mobile, with a focus on underserved rural areas.

“There’s an insatiable demand for the internet,” Amazon Executive Chairman Jeff Bezos told Reuters in January. “There’s room for lots of winners there. I predict Starlink will continue to be successful, and I predict Kuiper will be successful as well.”

Global interest in satellite alternatives is rising. Ukraine is exploring Starlink alternatives with the European Union (EU), driven by concerns over Elon Musk. Germany’s military, Bundeswehr, also plans its own constellation to ensure independent communications. However, like Amazon’s Kuiper Project, EU options lag behind Starlink.

Amazon’s consumer expertise and cloud computing infrastructure give Kuiper a competitive edge despite Starlink’s market lead. As Kuiper ramps up launches, its success could reshape broadband access while challenging SpaceX’s dominance in the satellite internet race.

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