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SpaceX recycles Falcon Heavy’s commercial launch debut to Thurs – here’s why

The first Falcon Heavy Block 5 rocket prepares for its inaugural launch from Pad 39A, April 10th. (Pauline Acalin)

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7 years ago

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SpaceX has scrubbed the first attempted launch of Falcon Heavy Flight 2 due to high upper-level winds deemed too much of a risk to mission success. Thursday, April 11th’s recycled launch window is identical to Wednesday’s, stretching from 6:35pm-8:31pm ET (22:35-00:31 UTC).

According to SpaceX, both the Falcon Heavy Block 5 rocket and its Arabsat 6A satellite payload are in good health and would have been ready to launch on April 10th if the weather had been slightly more cooperative. While seemingly innocuous, something as basic as wind currents can risk the partial or total failure of rockets even as large as Falcon Heavy, The intricacy and stress-optimized nature of Falcon Heavy’s three interlinked boosters make the rocket particularly susceptible to off-nominal aerodynamic stresses, constantly performing a sort of balancing act to keep those boosters flying in a sort of formation at extreme speeds.

While rockets are also susceptible to extreme ground-level wind conditions, upper-level wind violations are far more common, particularly for SpaceX’s Falcon family. Falcon 9 and Heavy are uniquely at the mercy of these conditions due to a fineness ratio (height vs. width) unprecedented at their level of performance. In fact, Falcon boosters are so long, skinny, and mass-optimized that SpaceX actually pressurizes them with nitrogen during extended/unsupported periods in a horizontal orientation. In simpler terms, held near its extremities, Falcon first stages can actually damage themselves under their own weight by bending somewhere in the middle.

Past a certain point, this bending is highly undesirable. The walls of Falcon 9’s lithium-aluminum alloy propellant tanks – also doubling as part of the rocket’s load-bearing structure – are approximately 0.2 in (5mm) thick, around 40% thinner than an iPhone X. Weighing approximately 25,000 kg (55,000 lb) empty yet 550,000 kg (1,210,000 lb) when full of fuel, Falcon 9 is thus a bit like a rolled sheet of printer paper balancing under a textbook while accelerating at several Gs.

The problem is that Earth’s atmosphere is heavily stratified: there are many different horizontal layers of air that can end up moving in very different directions at very different speeds. Imagine for a second that you’re sprinting along a sidewalk but each sidewalk section is actually a treadmill moving slightly left or right. Running along at full speed, you abruptly hit several sections that are rapidly moving, say, right. Bad times are had. For Falcon Heavy (or 9), running into high upper-level winds is much less exaggerated but still ends up having the same effect: the rocket, like the runner, loses control authority and ends up a fair bit more sideways than intended. When rockets find themselves tilting more than a few degrees off of their vector, they start to bend and flex a lot. When rockets more than minutely bend and flex, they have a tendency to crumple and warp to the point that they will literally break into pieces a bit like a partially cooked spaghetti noodle.

A spectacular panorama of Falcon Heavy Flight 2 prior to lifting horizontal for an April 10th launch attempt. (Pauline Acalin)
Falcon Heavy was lifted vertical by the transporter/erector while photographers were setting up remote cameras. (Pauline Acalin)

Those same forces act on Falcon Heavy quite a bit differently than they do on a single Falcon 9, but the principle remains the same: sideways booster = bad news. The wind wins this round but SpaceX will be ready for another attempt today. Likely a strategic choice, Wednesday’s launch attempt was called off just shy of 20 minutes before propellant loading began, dramatically simplifying the process of turning Falcon Heavy around for another launch attempt.

Tune in later today for another exciting day of Falcon Heavy photos and prelaunch operations as photographers – including Teslarati’s Pauline Acalin and Tom Cross – return to Pad 39A to replace camera batteries and generally ogle an elegant rocket.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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10 hours ago

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October 7, 2026

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Elon Musk

Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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16 hours ago

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October 7, 2026

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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Investor's Corner

SpaceX reveals how its 1 Million AI satellite network will work and prevent space collisions

SpaceX reveals plans for one million Starmind AI satellites and calls out operators hiding maneuvers.

Published

2 days ago

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October 6, 2026

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Concept rendering of SpaceX Starmind constellation via Grok
Concept rendering of SpaceX Starmind constellation via Grok

SpaceX has put the largest satellite count it has ever published into writing, and it says that plan only works if every other operator in orbit starts sharing what it knows.

In a new Space Safety page highlighted Tuesday morning by Sawyer Merritt on X, SpaceX said it “plans to operate up to 100,000 Starlink satellites and up to 1 million Starmind AI satellites to meet the growing demand for broadband and supercompute.” Starlink has a little over 11,000 satellites in orbit today, so the target alone implies roughly a ninefold expansion of the broadband network.

Starmind is SpaceX’s orbital AI compute constellation. Elon Musk confirmed the Starmind name in June after an xAI trademark filing surfaced, and in August SpaceX said it was working with Nvidia on the compute payload. The FCC accepted the filing for up to one million satellites back in February.

FCC accepts SpaceX filing for 1 million orbital data center plan

SpaceX also released a new render of what a full Starmind constellation could look like. Alongside it, SpaceX VP Michael Nicolls explained why the satellites will not operate on their own. “We need to operate clusters of satellites in tight formation to get enough coherent compute to run AI models efficiently,” Nicolls said. “A cluster will be 10-ish satellites connected with 10 terabits or so of bandwidth between them, and interconnected to the broader constellation.”

That is the most specific detail SpaceX has given on how Starmind will be built. Instead of a million independent servers, the network would work as tightly packed groups of about 10 satellites acting as one compute unit, with Starlink’s laser links carrying results back to Earth.


Packing satellites that close together, at that scale, makes collision avoidance the central problem, and most of the Space Safety page is aimed at other operators. SpaceX said Starlink encountered collision risks with about 650 unique maneuvering third party satellites in 2026, and only about half of them shared data. Over six months, Starlink recorded roughly 164,000 more collision risks where the closest approach came within four hours of an unannounced maneuver.

Some operators keep maneuver plans private over proprietary concerns, while others cannot get government permission to share them. SpaceX called those policies “counterproductive,” saying they “largely only serve to create preventable collision risk between satellites.” Starlink is also offering a free ephemeris sharing and screening platform that returns risk results within a minute, backed by its Stargaze network of 30,000 optical sensors.

The push comes as the Starmind application draws opposition from astronomers and environmental groups. In a September filing with the FCC, SpaceX said each Starmind satellite could weigh up to 4,000 kg, nearly seven times the mass of a Starlink V2 Mini. Musk has brushed off crowding concerns before, telling viewers in June that “space is enormous” and that SpaceX already knows how to run very large constellations safely.

SpaceX’s Starmind page says its Gigasat factory in Bastrop, Texas, is designed to produce AI satellites at scale, with deployment of thousands of units starting as soon as late 2027.

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