SpaceX
SpaceX recycles Falcon Heavy’s commercial launch debut to Thurs – here’s why
SpaceX has scrubbed the first attempted launch of Falcon Heavy Flight 2 due to high upper-level winds deemed too much of a risk to mission success. Thursday, April 11th’s recycled launch window is identical to Wednesday’s, stretching from 6:35pm-8:31pm ET (22:35-00:31 UTC).
According to SpaceX, both the Falcon Heavy Block 5 rocket and its Arabsat 6A satellite payload are in good health and would have been ready to launch on April 10th if the weather had been slightly more cooperative. While seemingly innocuous, something as basic as wind currents can risk the partial or total failure of rockets even as large as Falcon Heavy, The intricacy and stress-optimized nature of Falcon Heavy’s three interlinked boosters make the rocket particularly susceptible to off-nominal aerodynamic stresses, constantly performing a sort of balancing act to keep those boosters flying in a sort of formation at extreme speeds.
While rockets are also susceptible to extreme ground-level wind conditions, upper-level wind violations are far more common, particularly for SpaceX’s Falcon family. Falcon 9 and Heavy are uniquely at the mercy of these conditions due to a fineness ratio (height vs. width) unprecedented at their level of performance. In fact, Falcon boosters are so long, skinny, and mass-optimized that SpaceX actually pressurizes them with nitrogen during extended/unsupported periods in a horizontal orientation. In simpler terms, held near its extremities, Falcon first stages can actually damage themselves under their own weight by bending somewhere in the middle.
Past a certain point, this bending is highly undesirable. The walls of Falcon 9’s lithium-aluminum alloy propellant tanks – also doubling as part of the rocket’s load-bearing structure – are approximately 0.2 in (5mm) thick, around 40% thinner than an iPhone X. Weighing approximately 25,000 kg (55,000 lb) empty yet 550,000 kg (1,210,000 lb) when full of fuel, Falcon 9 is thus a bit like a rolled sheet of printer paper balancing under a textbook while accelerating at several Gs.
The problem is that Earth’s atmosphere is heavily stratified: there are many different horizontal layers of air that can end up moving in very different directions at very different speeds. Imagine for a second that you’re sprinting along a sidewalk but each sidewalk section is actually a treadmill moving slightly left or right. Running along at full speed, you abruptly hit several sections that are rapidly moving, say, right. Bad times are had. For Falcon Heavy (or 9), running into high upper-level winds is much less exaggerated but still ends up having the same effect: the rocket, like the runner, loses control authority and ends up a fair bit more sideways than intended. When rockets find themselves tilting more than a few degrees off of their vector, they start to bend and flex a lot. When rockets more than minutely bend and flex, they have a tendency to crumple and warp to the point that they will literally break into pieces a bit like a partially cooked spaghetti noodle.
Those same forces act on Falcon Heavy quite a bit differently than they do on a single Falcon 9, but the principle remains the same: sideways booster = bad news. The wind wins this round but SpaceX will be ready for another attempt today. Likely a strategic choice, Wednesday’s launch attempt was called off just shy of 20 minutes before propellant loading began, dramatically simplifying the process of turning Falcon Heavy around for another launch attempt.
Tune in later today for another exciting day of Falcon Heavy photos and prelaunch operations as photographers – including Teslarati’s Pauline Acalin and Tom Cross – return to Pad 39A to replace camera batteries and generally ogle an elegant rocket.
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Elon Musk’s massive Terafab project, which will be the first true conglomeration between each of his major entities, is set to get its final location soon, the CEO said on Tesla’s recent earnings call.
“The Terafab, we expect to announce a location soon, and provide more details about our plans in that regard. We’ll leave that to the product, the launch announcement rather than try to squeeze it into an earnings call,” Musk said last Wednesday.
Tesla Terafab set for launch: Inside the $20B AI chip factory that will reshape the auto industry
Terafab was announced by Musk back in March and was essentially a massive, vertically integrated semiconductor manufacturing project that would provide all the chips the three companies needed for their AI initiatives without needing third-party companies.
The plant will produce over 1 terawatt of AI compute each year, and will help back up projects like Optimus, Full Self-Driving, and other AI-based projects that Musk’s companies are working on.
In April, less than a month after the project was launched, Intel announced it would join the project, contributing manufacturing expertise and consulting to Terafab as a whole. Intel is one of three chip manufacturers that produce sub-5 nanometer chips at scale. TSMC and Samsung are the other two.
However, there was no true indication of where Terafab would end up, but most believe it will likely be somewhere in Texas. Business Insider has reported that SpaceX plans to build out Terafab in Grimes County, Texas, but this is unconfirmed.
Musk confirmed recently that it would not be on Giga Texas property, as it is simply too large.
The sheer scale of TERAFAB is going to be insane.
Elon said it wouldn’t be suitable for anywhere on Giga Texas property because it’s too big:
“We couldn’t possibly fit the Terafab on the GigaTexas campus. It will be far bigger than everything else combined there.
Several… pic.twitter.com/79GbhNNuf4
— TESLARATI (@Teslarati) March 23, 2026
Terafab holds much of Musk’s grand ambitions for the future within its construct. It holds so much responsibility for the future and the biggest projects that Musk’s companies can imagine.
“I think this is a very big announcement and it deserves to have its own day in the spotlight and not be squeezed into an earnings call,” he said. “I do think Terafab is going to be an amazing initiative and a necessary one, and one without which we will be constrained in our ability to scale Optimus production, because we simply won’t have enough AI chips.”
He continued by stating that Terafab is necessary for scaling Optimus, which Musk said could be the biggest product of any kind of all time. “It’s crucial to solve that, and we’ll have to solve memory, logic, and packaging in order to scale Optimus.”
SpaceX performed a secret test on a specific portion of Starship with its recent 13th test flight last week, CEO Elon Musk revealed.
Starship’s 13th test flight took place last Friday, and in many aspects, it was one of the most overwhelmingly successful launches in the project’s history.
All of the mission objectives were met without incident, both the Super Heavy Booster and Ship managed to perform safe splashdowns in the Gulf of America and the Indian Ocean, respectively, and the deployment of Starlink satellites came and went without any complications.
— Elon Musk (@elonmusk) July 25, 2026
However, there was more on the agenda for SpaceX with Flight 13. Musk revealed an internal test of the ship’s heat shield tiles, as the space exploration company wanted to push them to the limits after previous issues.
Many noticed that Starship’s initial launch seemed to be more accelerated than normal, and that was not a mistake. Musk revealed that SpaceX decided to give Flight 13 an intentionally aggressive acceleration rate in an effort to test how well the tiles would remain attached to the ship:
This flight intentionally had much higher acceleration to test how well the heat shield tiles would remain attached at high dynamic pressure.
Test was successful.
— Elon Musk (@elonmusk) July 25, 2026
SpaceX had issues with some of the heat shield tiles remaining attached early on in the Starship program. The first six test flights presented some kind of anomaly with them, so the company’s big focus with them was to figure out a way to keep them intact through the duration of the flight.
Things truly improved as Flight 10 showed that ceramic tiles generally stayed attached to the ship far better due to refined attachment, as SpaceX utilized pins instead of adhesives. Flights 10 through 13 truly showed some clear progress with the heat shield tiles, and this latest test seems to be where some real progress was noticed, especially by Musk.
The 13th Starship launch last Friday was the second with Starship V3, SpaceX’s latest and greatest iteration of the spacecraft. Goals and ambitions are getting even grander as the project continues to progress. Musk has already hinted that SpaceX will likely try to catch Starship with Flight 14.
Just hours after Starship Flight 13 achieved a successful soft splashdown of its upper stage in the Indian Ocean on July 24, Elon Musk announced an ambitious next step for the company’s next launch of the rocket.
“Unless we discover problems after mission data review, SpaceX will attempt to catch the ship with the tower on [the] next flight,” the SpaceX CEO posted on X on Friday.
That “next flight” is expected to be Flight 14. The plan involves returning the Starship upper stage, commonly called the “ship,” to the Starbase launch tower in Texas and catching it mid-air using the same mechanical “chopsticks” arms that have already proven themselves with the Super Heavy booster.
Unless we discover problems after mission data review, SpaceX will attempt to catch the ship with the tower on next flight
— Elon Musk (@elonmusk) July 25, 2026
A successful catch would mark the first time an orbital-class upper stage has been recovered this way, advancing SpaceX’s goal of full and rapid reusability for the entire vehicle.
SpaceX has already demonstrated the tower-catch technique multiple times with Super Heavy. The first successful catch came on Flight 5 in October 2024, when Booster 12 was plucked from the sky by the Mechazilla arms. Subsequent flights, including those involving Boosters 14 and 15, repeated the feat. Several of those recovered boosters were later inspected, refurbished, and flown again, proving the system’s viability for quick turnaround.
Traditional reusable rockets, such as SpaceX’s own Falcon 9 or Blue Origin’s New Shepard, land on legs either on land or droneships. Rocket Lab has recovered its small Electron first stages by helicopter, but those are far lighter vehicles.
SpaceX Starship just nailed something it’s never done before
The China Academy of Launch Vehicle Technology (CALT), a subsidiary of the China Aerospace Science and Technology Corp. (CASC), completed a catch of its booster on July 10. They are the only entity besides SpaceX to attempt and complete the feat.
Flight 13 provided encouraging data. The ship executed a controlled reentry, flipped, and soft-landed intact in the ocean after deploying Starlink satellites, offering the first clear post-splashdown views of an undamaged heat shield. The Super Heavy booster, meanwhile, experienced a harder splashdown in the Gulf of Mexico.
Musk has previously stressed that ship catches would only follow multiple successful soft ocean landings to minimize risk of debris over land.
If Flight 14 succeeds, SpaceX would take a major stride toward routine, rapid reuse of both stages—critical for lowering launch costs and supporting ambitious plans for lunar and Mars missions. For now, teams are reviewing the Flight 13 data. Should everything check out, the next Starship flight could deliver one of the most spectacular recoveries in aerospace history.
Musk’s massive Terafab project will get final location soon
Elon Musk reveals SpaceX performed secret Starship test on Flight 13
