Connect with us
Falcon Heavy Flight 2. The booster in the middle - B1055 - was effectively sheared in half after tipping over aboard drone ship OCISLY. (Pauline Acalin) Falcon Heavy Flight 2. The booster in the middle - B1055 - was effectively sheared in half after tipping over aboard drone ship OCISLY. (Pauline Acalin)

News

SpaceX Falcon Heavy booster tips over on drone ship, returns to port in pieces

Falcon Heavy Flight 2. The booster in the middle - B1055 - was effectively sheared in half after tipping over aboard drone ship OCISLY. (Pauline Acalin)

Published

on

SpaceX’s first Falcon Heavy Block 5 center core (i.e. booster) has completed a bittersweet return to shore aboard drone ship Of Course I Still Love You after apparently breaking in half during a wave-induced tumble.

Local maritime and spaceflight fans Julia Bergeron and Stephen Marr were first to document the condition of the SpaceX rocket as it passed through the mouth of Port Canaveral. Although the lighting conditions were far from optimal, photos indicate that the Block 5 center core suffered a near-surgical removal of everything above its kerosene (RP-1) propellant tank. In other words, the liquid oxygen (LOx) tank and interstage are nowhere to be found, while Falcon Heavy B1055’s octaweb, nine Merlin 1D engines, landing legs, and maimed RP-1 tank are all safely resting on OCISLY’s deck.

The port arrival of B1055’s severed aft section is not exactly the happiest ending to the story of Falcon Heavy Flight 2 but the booster’s demise will reportedly have no impact on SpaceX’s 2019 launch manifest. That includes Flight 3 of Falcon Heavy, scheduled to launch with both of Falcon Heavy’s flight-proven side boosters as early as late June. Thankfully, SpaceX has built a second brand new Falcon Heavy center core for the critical US Air Force mission, known as STP-2.

Likely to be booster B1057, that fresh center core should have no difficulty supporting Falcon Heavy’s third launch, although SpaceX will probably ensure that the drone ship’s robotic recovery robot is Falcon Heavy-compatible this time around.

The first Block 5 version of Falcon Heavy prepares for its launch debut.
It can now be said that approximately two and half of Falcon Heavy Flight 2’s three Block 5 boosters were recovered successfully. (SpaceX)

According to SpaceX CEO Elon Musk, the cause of this incident is easily traced back to a combination of bad luck and the simple fact that OCISLY’s Octagrabber had yet to be outfitted for Falcon Heavy center cores. It’s unclear what prevents Octagrabber from interfacing with the custom boosters, but it likely involves the bulky mechanisms they use to transfer the thrust of both side boosters and safely push them away during booster separation. Those mechanisms – a combination of matte black polygons and cylinders and clockwork-like blocks – are easily visible in the photo above.

Some minor subassemblies can probably be salvaged from the badly damaged aft section of B1055 but the booster’s nine Merlin 1D engines are likely the only major recoverable hardware. Even then, it appears that the nozzles of at least two of those Merlin 1Ds were damaged by B1055’s tumble.

The successful recovery of B1055’s engine section should still give SpaceX’s recovery and refurbishment engineers their first hands-on post-flight analysis of a center core’s complex connection and separation mechanisms. Having suffered through an exceptionally hot and fast reentry, the condition of those mechanisms and the booster’s octaweb heat shield will hopefully be able to offer valuable insight into their performance at the edge of Falcon’s survivable flight envelope.

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Advertisement

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla just told us twice that Model Y L is coming to the U.S.

Published

on

Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

Continue Reading

News

Tesla is using vehicle microphones to improve build quality: here’s how

Published

on

Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

Continue Reading

Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

Published

on

Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

Continue Reading