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SpaceX Falcon Heavy rocket rolls out for first launch of 2023

Falcon Heavy is days away from its second launch in ten weeks. (SpaceX)

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SpaceX has assembled Falcon Heavy and rolled the rocket out to the launch pad for its first mission of 2023.

This particular Falcon Heavy – the fifth overall – is reusing both of the side boosters recovered from the rocket’s fourth launch. Originally scheduled to launch in late 2020, Falcon Heavy Flight 4 finally lifted off from the NASA Kennedy Space Center’s LC-39A pad on November 1st, 2022. The two-year delay was caused almost exclusively by unspecified issues with one or several of the US Space Force-44 (USSF-44) mission’s payloads, forcing SpaceX to store completed Falcon Heavy boosters for more than a year and a half.

Thankfully, despite an unplanned 40-month hiatus between missions, the US Space Force reported that Falcon Heavy’s fourth launch was a “simply outstanding” success. USSF-44 was SpaceX’s first attempt at a direct geosynchronous launch – one of the most difficult missions for rockets that use cryogenic liquid propellant. Falcon Heavy first launched payloads to a highly-elliptical parking orbit (~300 km x ~36,000 km) and then coasted for around six hours in the harsh vacuum of space. Once the Falcon upper stage reached that 36,000-kilometer (~22,250 mi) apogee, all the while fighting to keep its propellant from freezing into slush and boiling into gas, it ignited again to complete a circularization burn – raising the low end of its orbit (perigee) to match the apogee.

The payloads were likely deployed around 6-8 hours after liftoff. To complete such a challenging mission, SpaceX was forced to intentionally sacrifice one of Falcon Heavy’s three potentially reusable boosters. But about eight minutes after liftoff, both of the rocket’s side boosters safely touched down side by side at SpaceX’s LZ-1 and LZ-2 landing zones. Before the launch, military officials had confirmed that those boosters – B1064 and B1065 – were already expected to fly again on Falcon Heavy’s next Space Force launch, USSF-67.

Less than 70 days after their first launch and landing, SpaceX has refurbished B1064 and B1065; attached the boosters to another expendable Falcon Heavy center core and upper stage, and rolled the rocket out to Pad 39A for prelaunch testing. Its payloads and exact launch time are different, but USSF-67 is expected to be virtually identical to USSF-44 – launching directly to GSO with a lightweight collection of miscellaneous experiments and small satellites. The center core will be expended and B1064 and B1065 will attempt another simultaneous landing at LZ-1 and LZ-2.

B1064 and B1065 are pictured shortly before their first landings. (SpaceX)
Falcon Heavy is just days away from its fifth launch in five years. (NASASpaceflight Space Coast Live)

Like USSF-44, USSF-67’s rocket rolled out for the first time without its cone-like payload fairing installed. Up next, Falcon Heavy will need to complete a wet dress rehearsal and static fire test before SpaceX and the USSF can clear it for flight. SpaceX will then lower the rocket to the ground, return it to the hangar, install the USSF-67 payload, roll the rocket back to the pad, and raise it vertical.

Unofficial but well-sourced public manifests report that SpaceX intends to launch USSF-67 four days from now, shortly before 6 pm EST (23:00 UTC) on Friday, January 13th. SpaceX took five and a half days to complete the same process for USSF-44, so a delay to January 14th or 15th would not be surprising. But at the moment, Friday’s launch attempt is scheduled shortly after sunset, potentially producing the same kind of extraordinary light shows Falcon 9 has become famous for. However, that show would be significantly magnified by Falcon Heavy’s three boosters and twin boostback burns, potentially making it one of the most visually spectacular launches ever.

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SpaceX’s September 2021 Inspiration4 launch is a good example of the kind of light show Falcon Heavy’s USSF-67 launch could produce. (Richard Angle)

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Google just picked SpaceX for its first step into orbital AI

Google will launch its first Project Suncatcher AI satellite on SpaceX’s Transporter-18 rideshare next week.

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Google is about to put its own AI chips into orbit for the first time, and it is paying SpaceX to get them there.

The company said Thursday that the first in-orbit test of Project Suncatcher, its research effort to find out whether space can host large-scale AI computing, will fly next week on SpaceX’s Transporter-18 rideshare mission.

The satellite, called MVP, is about the size of a refrigerator and carries four of Google’s Tensor Processing Units, the same chips Google runs in its ground data centers. Google originally planned to launch two custom satellites in 2027, but chose to move faster by integrating its chips into a satellite.

MVP’s solar panels supply about one kilowatt of power, and Google will run Gemini models on the TPUs only in bursts of roughly 15 minutes before the chips shut down so the radiators can shed heat. In a blog post, Google said its Trillium TPUs survived vibration testing that mimicked sustained launch loads of up to 10g, with individual components seeing 50 to 100g, and handled a radiation dose greater than a five year mission would deliver.

SpaceX and Google mull massive partnership on Musk’s orbital data dream: report

Next week’s flight, slated for October 1, follows a relationship that became public in May, when Teslarati reported that Google was in talks with SpaceX for a launch deal tied to orbital data centers. Google also holds a stake of roughly 6% in SpaceX.

The two companies are chasing the same idea from very different starting points. SpaceX’s own orbital compute program is built around the AI1 satellite, a roughly 70 meter structure derived from Starlink V3 hardware that is designed for 150 kW of peak compute, about 150 times the power MVP will draw. Elon Musk has brushed off concerns about crowding orbit with those satellites, and SpaceX is building its Gigasat factory in Bastrop, Texas, to produce them, targeting an annualized rate of about 1 GW of space compute by the end of 2027.

Musk also posted on X on Thursday that “the amount of compute in space will obviously round up to 100% of all compute.”

Google has been more cautious in public. Its research estimates that launch prices need to fall below about $200 per kilogram before an orbital data center can compete with a ground facility on energy cost, a threshold the company believes could be reached around the mid 2030s. The Suncatcher team has said it expects the effort to remain a project rather than a product for years, which leaves the first real test of its hardware riding on a rocket from the company with the most aggressive timeline in the field.

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Tesla Cybercab gets initial tie-in to localized, in-house cathode plant

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Credit: Tesla

Tesla has taken another concrete step toward owning its battery supply chain, and it’s doing so with what is perhaps the most important vehicle in its short-but-storied history.

On September 23, Tesla announced that it has officially built the first Cybercab with cathode material produced in-house at the company’s first cathode plant in the U.S., and the first in the U.S. overall.

Active cathode material is the most expensive piece of a lithium-ion battery cell, and it often accounts for more than a third of cell cost. For years, the industry sourced a majority of it from Asia, but Tesla’s decision to make it in the United States bodes well for the Cybercab project. This is the latest chapter in Tesla’s vertical integration strategy, which began in public at Battery Day in 2020.

At the Battery Day Event, Elon Musk said the company would build a North American cathode plant and overhaul the process to cut costs and waste, while also making some of the most powerful and long-lasting cells in the industry.

The Austin facility took years to appear. Tesla filed permits for “Project Cathode” in 2022 on land near Giga Texas. By mid-2022, the building frame was up and Tesla later invested hundreds of millions of dollars as part of a larger expansion of the Giga Texas plant. The company stated it was operating the first large-scale cathode production facility in North America to supplement 4680 cell production.

One month later, that material reached a finished Cybercab.

The timing of this breakthrough is monumental for the Cybercab program. As Tesla officially launched the first Cybercab rides to the public earlier this month, production of the ride-hailing-geared vehicle is moving forward on the planned S-curve that CEO Elon Musk told everyone to expect.

Nevertheless, packs of Cybercab units have been spotted throughout the United States, in an effort to potentially activate the fleet as soon as the company gains regulatory approval in various geographic areas.

On top of that, Tesla owning the cathode step and pairing it with its own in-house lithium from the Gulf Coast refinery shortens the supply chain that once stretched thousands of miles and subjects every pack to fewer external price shocks and geopolitical risks.

Tesla is not yet independent of all of its foreign suppliers, as some precursor metals come from mines and chemical plants. But the first in-house cathode Cybercab shows the company is closing the most expensive and most concentrated gap in its battery production efforts. For a vehicle like Cybercab to operate at a high utilization within the Robotaxi network, that control over cost is so crucial.

It is arguably as important as the software that drives it.

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Tesla leaks Semi customers ahead of handover event

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Credit: Tesla

Tesla is set to inaugurate its dedicated Semi factory in Sparks, Nevada, this evening, but drone footage has already started to show who is expected on the handover stage.

Zanegler, a drone operator who regularly documents Tesla Semi operations in Nevada, filmed a row of new-generation Semi units parked outside of the plant with customer branding applied. The liveries visible in the video include companies like PepsiCo, U.S. Foods, Einride, DHL, WattEV, and others that have committed to utilizing Tesla’s Class 8 electric truck in their fleets.

Several of those company names already sit within Tesla’s public ordering book, including PepsiCo, which has been the program’s primary anchor customer since the first Semi deliveries in December 2022. PepsiCo now runs dozens of Tesla Semi units in daily service, with drivers completing regional routes.

Einride placed a 500-unit order in August, which was, at the time, the largest single Semi commitment. First deployments of their Semi units are planned for this month and will eventually span across California, Texas, New Jersey, Illinois, and Georgia. Meanwhile, IMC Logistics announced a 50-truck California order this week.

Tesla Semi lands the biggest electric truck deal in U.S. history

Other names, like LTS, OK Produce, and HMD, have not been widely confirmed as firm buyers, but their presence on the lot is perhaps the clearest signal that Tesla intends to expand on that list this evening at the event.

Tesla first unveiled the Semi back in 2017 with a 2019 production target.

Limited pilot builds reached PepsiCo in late 2022, and high-volume production began at the new 1.7-million-square-foot plant that sits logically positioned next to Tesla’s Gigafactory Nevada. Tesla Semi program director Dan Priestley has said that Tesla expects to build “many thousands” of Semi units this year, but as with every Tesla release, there have been set expectations of an S-curve ramp.

Outside estimates still put 2026 deliveries in the 5,000-to-15,000 range, but it will ultimately depend on Tesla’s readiness to put those units out, as well as how smoothly production is moving internally.

Tesla’s Semi Rollout event is set to start tonight at the Sparks factory, and it will be livestreamed on X starting at 6 p.m. PDT / 9 p.m. ET.

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