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SpaceX’s first high-altitude Starship fitted with flaps and rolled to the launch pad

After a several-day delay, SpaceX has successfully installed the first high-altitude Starship prototype at a nearby launch pad. (NASASpaceflight - bocachicagal)

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After a four-day delay, SpaceX has successfully installed the first high-altitude Starship at its Boca Chica launch pad not long after the rocket was outfitted with large flaps.

Technically the second time a Starship was outfitted with flaps, Starship serial number 8 had the bottom half of its aerodynamic control surfaces installed on September 23rd – exactly one year after Starship Mk1’s flaps were first installed. Starship Mk1’s flaps were likely meant to be functional but SpaceX never appeared to activate them and Mk1’s main body (tank section) was destroyed during a November 2019 pressure test, failing far before the necessary pressures for flight tests. As such, barring a surprise or two, Starship SN8 will very likely become the first flightworthy prototype to have functional flaps installed.

That remains to be seen, though, and will be put to the test over the next few weeks. If all goes according to plan, the ship could become the first to attempt a high-altitude, 15 km (9.3 mile) launch and landing testing, likely also becoming the first Starship to break the sound barrier.

Starship SN8’s first steps toward testing began on September 26th when SpaceX loaded the rocket onto a self-propelled mobile transporter (SPMT) and rolled it to the company’s dedicated Boca Chica launch and test facilities. Shortly after arrival, a crane and load spreader was attached to the rocket to lift it onto one of the pad’s test stands (Stand A). That lift never came and the crane eventually detached and retracted, kicking off what would become an unusual four-day delay.

SN8 arrives at the launch pad. (NASASpaceflight – bocachicagal)

It’s believed that the relatively high winds on the Boca Chica coast were to blame, creating conditions that were too hazardous to risk the precise, hands-on work required to lift and manipulate a ~70 metric ton (~150,000 lb) rocket. While undeniably heavy, an empty Starship’s huge surface area effectively turns it into a giant sail, catching and amplifying wind gusts. Attaching a Starship to a launch mount’s hold-down clamps likely demands millimeter precision, making installation and high winds obviously incompatible (or at least inadvisable).

Finally, around midnight on September 30th, winds died down in Boca Chica and SpaceX fired up a waiting crane and lifted Starship SN8 onto the launch mount. Soon after, technicians began the process of installing the mount’s temporary hydraulic ram – used to mechanically simulate engine thrust – to the rocket’s ‘thrust puck’.

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A near-symmetric view of Starship’s belly. (NASASpaceflight – bocachicagal)
Starship SN8 is slowly lowered onto Stand A, outfitted with a hydraulic ram in anticipation of the rocket’s first tests. (NASASpaceflight – bocachicagal)

Like every Starship prototype since Mk1, Starship SN8’s first major challenge will involve passing an acceptance test known as a “cryogenic proof.” After being pressurized with ambient-temperature nitrogen gas to check for leaks, SN8 will be fully filled with liquid nitrogen while the hydraulic ram subjects its thrust puck and engine section to stresses similar to the thrust of three Raptor engines. Together, three Raptors are capable of producing more than 600 metric tons (1.3 million lbf) of thrust. For reference, four Raptors would effectively match the thrust of an entire Falcon 9 booster with all nine Merlin 1Ds at full throttle.

If SN8 reaches the necessary pressure and survives the stress of its cryo proof(s), it will likely become the first Starship to attempt a triple-Raptor static fire – a first for the engine, too. Starship SN8’s first cryo proof attempt is scheduled no earlier than 9pm-6am CDT (UTC-5) on Sunday, October 4th with backup windows on the 5th and 6th. The first static fire attempt – possibly beginning with one Raptor or jumping straight to three – could happen several days after a successful cryo proof.

According to Elon Musk, SpaceX will static fire SN8 twice before attempting its 15 km (~50,000 ft) launch debut. More likely than not, SpaceX will attempt a triple-engine static fire with the Starship as-is, install SN8’s nosecone and forward flaps, and attempt a second static fire while only drawing propellant from tbe rocket’s smaller header tanks (one of which is located in the tip of its nose). Only time (or Elon tweets) will tell.

A view of Starship SN8’s back, aft flaps in their landing position. (NASASpaceflight – bocachicagal)
SN8 prepares to be lifted onto launch mount A. (NASASpaceflight – bocachicagal)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

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Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

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Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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