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SpaceX’s first high-altitude Starship fitted with flaps and rolled to the launch pad

After a several-day delay, SpaceX has successfully installed the first high-altitude Starship prototype at a nearby launch pad. (NASASpaceflight - bocachicagal)

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After a four-day delay, SpaceX has successfully installed the first high-altitude Starship at its Boca Chica launch pad not long after the rocket was outfitted with large flaps.

Technically the second time a Starship was outfitted with flaps, Starship serial number 8 had the bottom half of its aerodynamic control surfaces installed on September 23rd – exactly one year after Starship Mk1’s flaps were first installed. Starship Mk1’s flaps were likely meant to be functional but SpaceX never appeared to activate them and Mk1’s main body (tank section) was destroyed during a November 2019 pressure test, failing far before the necessary pressures for flight tests. As such, barring a surprise or two, Starship SN8 will very likely become the first flightworthy prototype to have functional flaps installed.

That remains to be seen, though, and will be put to the test over the next few weeks. If all goes according to plan, the ship could become the first to attempt a high-altitude, 15 km (9.3 mile) launch and landing testing, likely also becoming the first Starship to break the sound barrier.

Starship SN8’s first steps toward testing began on September 26th when SpaceX loaded the rocket onto a self-propelled mobile transporter (SPMT) and rolled it to the company’s dedicated Boca Chica launch and test facilities. Shortly after arrival, a crane and load spreader was attached to the rocket to lift it onto one of the pad’s test stands (Stand A). That lift never came and the crane eventually detached and retracted, kicking off what would become an unusual four-day delay.

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SN8 arrives at the launch pad. (NASASpaceflight – bocachicagal)

It’s believed that the relatively high winds on the Boca Chica coast were to blame, creating conditions that were too hazardous to risk the precise, hands-on work required to lift and manipulate a ~70 metric ton (~150,000 lb) rocket. While undeniably heavy, an empty Starship’s huge surface area effectively turns it into a giant sail, catching and amplifying wind gusts. Attaching a Starship to a launch mount’s hold-down clamps likely demands millimeter precision, making installation and high winds obviously incompatible (or at least inadvisable).

Finally, around midnight on September 30th, winds died down in Boca Chica and SpaceX fired up a waiting crane and lifted Starship SN8 onto the launch mount. Soon after, technicians began the process of installing the mount’s temporary hydraulic ram – used to mechanically simulate engine thrust – to the rocket’s ‘thrust puck’.

A near-symmetric view of Starship’s belly. (NASASpaceflight – bocachicagal)
Starship SN8 is slowly lowered onto Stand A, outfitted with a hydraulic ram in anticipation of the rocket’s first tests. (NASASpaceflight – bocachicagal)

Like every Starship prototype since Mk1, Starship SN8’s first major challenge will involve passing an acceptance test known as a “cryogenic proof.” After being pressurized with ambient-temperature nitrogen gas to check for leaks, SN8 will be fully filled with liquid nitrogen while the hydraulic ram subjects its thrust puck and engine section to stresses similar to the thrust of three Raptor engines. Together, three Raptors are capable of producing more than 600 metric tons (1.3 million lbf) of thrust. For reference, four Raptors would effectively match the thrust of an entire Falcon 9 booster with all nine Merlin 1Ds at full throttle.

If SN8 reaches the necessary pressure and survives the stress of its cryo proof(s), it will likely become the first Starship to attempt a triple-Raptor static fire – a first for the engine, too. Starship SN8’s first cryo proof attempt is scheduled no earlier than 9pm-6am CDT (UTC-5) on Sunday, October 4th with backup windows on the 5th and 6th. The first static fire attempt – possibly beginning with one Raptor or jumping straight to three – could happen several days after a successful cryo proof.

According to Elon Musk, SpaceX will static fire SN8 twice before attempting its 15 km (~50,000 ft) launch debut. More likely than not, SpaceX will attempt a triple-engine static fire with the Starship as-is, install SN8’s nosecone and forward flaps, and attempt a second static fire while only drawing propellant from tbe rocket’s smaller header tanks (one of which is located in the tip of its nose). Only time (or Elon tweets) will tell.

A view of Starship SN8’s back, aft flaps in their landing position. (NASASpaceflight – bocachicagal)
SN8 prepares to be lifted onto launch mount A. (NASASpaceflight – bocachicagal)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Elon Musk

Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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