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SpaceX's East Coast Starship launch pad is making some serious headway

(SpaceX)

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Over the last few weeks, SpaceX’s Florida Starship launch pad construction has made some major progress and the structure that will one day support the first East Coast Starship and Super Heavy flight tests have grown several stories tall and show no signs of slowing down.

In a bid to make what could otherwise be an extremely expensive and time-consuming ordeal much faster and cheaper, SpaceX’s Starship/Super Heavy launch pads will be quite a bit different from the company’s several existing launch pads. This includes Kennedy Space Center’s LC-39A pad, leased and operated by SpaceX for Falcon Heavy and Crew Dragon missions and formerly used for dozens of Space Shuttle launches and all Saturn V Apollo Moon missions.

In a very on-brand move, SpaceX has decided to build Starship’s East Coast orbital pad within the bounds of Pad 39A but without using the pad’s existing launch mount or concrete flame trench. Instead, SpaceX is building a separate steel mount and water-cooled thruster diverter designed to stand up to the fury of a Super Heavy booster without allowing the rocket’s plume to dig a crater in the ground after ever ignition.

https://twitter.com/CiroTweeter/status/1203847693203886080

While choosing to pursue a dramatically different launch pad design for Starship may at first glance seem risky, SpaceX actually has more than a decade of experience building and operating similar mount and flame diverter setups at its McGregor, Texas rocket development and test facilities. A step further, NASA itself once heavily relied on similar technologies and strategies to rapidly build, test, and fly rockets larger than anything that came before them.

Most notably, the Saturn I rocket that preceded the massive Saturn V used a launch mount and flame diverter that looks quite similar to a conceptual setup SpaceX recently showed off in an updated Starship launch render.

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Backed by SpaceX’s Pad 39A tower and Falcon transporter/erector, technicians are busy erecting a no less massive launch mount for Starship and its Super Heavy booster. (Ciro Morales)

SpaceX’s Starship mount is substantially taller, has gone with steel instead of reinforced concrete, and will have a fixed flame deflector, but the similarities are otherwise significant. Conceptually, both mounts are topped with a flat surface with numerous support arms and a large cutout for the rocket to sit atop and its exhaust to exit through. Similar to Falcon 9, the single-core Super Heavy booster mount shown in SpaceX renders will likely have four hold-down clamps and two tail service masts (TSMs), umbilical connections that supply the rocket with propellant, electricity, connectivity, and any other required fluids.

As described and pictured above, Starship’s Pad 39A launch mount has rapidly grown from a few metal beams into a major structure in just the last few weeks. By rough estimate, the existing mount is already 20 or so meters (70+ ft) tall and has large mounts for the installation of additional structures on top of it, while the conceptual mount shown in SpaceX renders appears to be about 25-30 m (80-100 ft) tall.

In the last few days, technicians have begun installing the first framework of the flame diverter SpaceX will use to prevent Starship from damaging itself or its surroundings during static fires and launches. Given the fact that Starship’s Super Heavy booster – as currently described – will be the single most powerful launch vehicle in history, such a vast amount of energy is not easy to dissipate. To accomplish that task, SpaceX revealed in August 2019 planning documents that the 39A diverter would be water-cooled.

SpaceX’s McGregor, Texas booster test stand has supported dozens of Falcon 9 and Heavy static fires, thanks in large part to its massive, water-cooled thrust diverter. (Aerial Photos)

The largest thrust diverter SpaceX has built supports the company’s McGregor, Texas booster test stand and has supported dozens upon dozens of integrated static fire tests. Originally designed to enable integrated triple-booster Falcon Heavy testing, SpaceX ultimately decided not to use that capability but the diverter is still immense, likely measuring at least 15m (50 ft) tall and 10m (33 ft) wide. By building dozens of pipes into the surface and structure of the diverter and filling those pipes with recirculating water, it can survive several minutes of hot rocket exhaust without suffering catastrophic erosion or outright melting.

It’s safe to say that Super Heavy will require a diverter that is far larger still to survive thrust equivalent to more than three Falcon Heavy rockets, but that very diverter and launch mount are already well on their way to completion at SpaceX’s Kennedy Space Center launch pad.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla doubles down on Robotaxi launch date, putting a big bet on its timeline

Tesla continues to double down on its June goal to launch the Robotaxi ride-hailing platform.

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Credit: Tesla

Tesla has doubled down on its potential launch date for the Robotaxi ride-hailing platform, which will utilize the Cybercab and other vehicles in its lineup to offer driverless rides in Austin, Texas.

Tesla said earlier this year that it was in talks with the City of Austin to launch its first Robotaxi rides, and it planned to launch the platform in June.

This has been a widely discussed timeline in the community, with some confident in the company’s ability to offer it based on the progress of the Full Self-Driving suite.

However, others are skeptical of it based on Tesla’s history of meeting timelines, especially regarding its rollout of FSD.

Nevertheless, Tesla was asked when it would be able to offer Robotaxi rides and where, and it clearly is not backing down from that June date:

It is getting to a point where Tesla is showing incredible confidence regarding the rollout of the Robotaxi in June. We have not seen this kind of reiteration regarding the rollout of something regarding autonomy from Tesla at any point in the past.

CEO Elon Musk has even been increasingly confident that Tesla will meet its target. Earlier this week, he said the vehicles will be able to roll off production lines and drive themselves straight to a customer’s house:

Elon Musk continues to push optimistic goal for Tesla Full Self-Driving

There could be some discussion of an acceptable grace period, as the timeline for the Robotaxi rollout could still be considered a success, even if it were a month or two late. However, if it were pushed back further into 2025 or even 2026, skepticism regarding these timelines would continue to persist.

As of right now, it seems Tesla is extremely confident it will meet its goal.

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Tesla Semi fleet from Frito-Lay gets more charging at Bakersfield factory

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Tesla Semis showcased at Frito-Lay plant in Modesto, CA
Frito-Lay transformed its Modesto, Calif., site by replacing diesel fleet assets with ZE and NZE alternatives and installing fueling and charging infrastructure for the new fleet as well as on-site renewable energy generation and storage.

Among the several companies that have had the opportunity to add Tesla Semi all-electric Class 8 trucks to their fleets earlier than others, the most notable is arguably Frito-Lay, which has utilized the vehicle for a couple of years now.

However, as their fleet is making more local runs and there are undoubtedly plans to expand to more Semi units, the company has recognized it needs additional Megachargers to give juice to their trucks.

As a result, Frit-Lay decided to build more chargers at their Bakersfield, California facility, according to new permits filed by Tesla:

There are already chargers at the company’s Modesto, California, factory, but Bakersfield is roughly three hours south of Modesto.

Interestingly, Tesla is calling the chargers “Semi Chargers” in the filing, potentially hinting that it is no longer referring to them as “Megachargers,” as they have been in the past. This is a relatively minor detail, but it is worth taking note of.

In 2022, Frito-Lay began installing these chargers in preparation for the Semi to become one of the company’s main logistics tools for deliveries in California and surrounding states.

Frito-Lay is not the only company that has chosen to utilize the Tesla Semi for these early “pilot” runs. PepsiCo has also been a company that has used the Semi very publicly over the past two years.

Additionally, the Tesla Semi participated in the Run on Less EV trucking study back in late 2023, where it managed to complete a 1,000-mile run in a single day:

Tesla Semi logs 1,000-mile day in Run on Less EV trucking study

Tesla is planning to ramp production of the Semi late this year. On the Q4 2024 Earnings Call, VP of Vehicle Engineering Lars Moravy said the company would be focusing on the first builds of the Semi’s high-volume design late this year before ramping production in the early portion of 2026:

“We just closed out the Semi factory roof and walls last week in Reno, a schedule which is great with the weather. In Reno, you never know what’s going to happen. But we’re prepping for mechanical installation of all the equipment in the coming months. The first builds of the high-volume Semi design will come late this year in 2025 and begin ramping early in 2026.”

Tesla will build these units at a new Semi production facility located in Reno near its Gigafactory. The company is getting closer to finishing construction, as a drone video from this morning showed the facility is coming along at a good pace:

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Tesla Cybercab no longer using chase vehicles in Giga Texas

Elon Musk expects Tesla to produce about 2 million Cybercab units per year.

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Credit: Joe Tegtmeyer/X

The Tesla Cybercab is the company’s first vehicle that is designed solely for autonomous driving. And while the spacious two-seater is expected to start volume production in 2026, the vehicle’s development seems to be moving at a steady pace.

This was hinted at in recent images taken by a longtime Tesla watcher at the Giga Texas complex.

Tesla Cybercab Production

The Cybercab will likely be Tesla’s highest volume vehicle, with CEO Elon Musk stating during the company’s Q1 2025 All-Hands meeting that the robotaxi’s production line will resemble a high-speed consumer electronics line. Part of this is due to Tesla’s unboxed process, which should make the Cybercab easy to produce.

Elon Musk expects Tesla to produce about 2 million Cybercabs per year. And while the vehicle is expected to see volume production at Giga Texas next year, the CEO noted that the vehicle will be manufactured in more than one facility when it is fully ramped.

No More Chase Cars

While the Cybercab is not yet being produced, Tesla is evidently busy testing the vehicle’s fully autonomous driving system. This could be hinted at by the Cybercabs that have been spotted around the Giga Texas complex over the past months. Following last year’s We, Robot event, drone operators such as longtime Tesla watcher Joe Tegtmeyer have spotted Cybercabs being tested around the Giga Texas complex.

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At the time, videos from Giga Texas showed that the driverless Cybercabs were always accompanied by a manually driven Model 3 validation chase car. This was understandable considering that the Giga Texas complex features pedestrians, other cars, and construction areas. As per the drone operator in a recent post on social media platform X, however, Tesla seems to have stopped using chase cars for its Cybercab tests a few weeks ago.

Aggressive Tints

The reasons behind this alleged update are up for speculation, though it would not be surprising if the Cybercab’s autonomous driving system could now safely navigate the Gigafactory Texas complex on its own. Interestingly enough, the Cybercabs that were recently photographed by the drone operator featured very aggressive tint, making it almost impossible to make out the interior of the robotaxi.

This is quite interesting as other Cybercabs that have been spotted around Giga Texas were only equipped with semi-dark tints. One such vehicle that was spotted in February was even speculated to be fitted with an apparent steering wheel.

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