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SpaceX installs new Starship on static fire test stand
SpaceX may be focused on preparing Starship S24 and Super Heavy Booster 7 for their potentially imminent orbital launch debut, but the rest of the company’s Starship factory isn’t just sitting around.
The laser focus on carefully testing Ship 24 and Booster 7 may have limited the effectiveness of Starbase rocket production, but the factory has continued to produce new ships and boosters. SpaceX has even conducted some limiting testing of a pair of prototypes meant to follow in the footsteps of S24 and B7. In mid-January, that process entered a new and more active phase as SpaceX transported Starship S25 from the factory to the launch pad.
The trip is not Ship 25’s first. Starship S25 first headed to SpaceX’s South Texas launch and test facilities on October 19th, 2022, shortly after the vehicle was fully assembled. Around three weeks of testing followed, and now Ship 25 is back for more.
The update that's rolling out to the fleet makes full use of the front and rear steering travel to minimize turning circle. In this case a reduction of 1.6 feet just over the air— Wes (@wmorrill3) April 16, 2024
Ship 25
The first round of tests was thorough and put Ship 25 through a pneumatic proof test, multiple cryogenic proof tests, and likely a few simulated thrust tests using six hydraulic rams.
“Ship 25 was removed from SpaceX’s other Starship test stand on November 8th, it was rolled back to Starbase’s Starship factory. Ship 25 first rolled to the launch site on October 19th and has since completed four visible tests. On October 28th, Ship 25 survived a pneumatic proof test that showed that its tanks were leak-free and capable of surviving flight pressures (roughly 6-8.5 bar or 90-125 psi). Three cryogenic proof tests followed on November 1st, 2nd, and 7th. The first cryoproof was likely just that – a test that pressurized Ship 25’s tanks and filled them with cryogenic liquid nitrogen (LN2) or a combination of liquid oxygen and LN2.
The next two tests likely took advantage of the customized test stand, which has been semi-permanently outfitted with a set of hydraulic rams that allow SpaceX to simulate the thrust of six Raptor engines while Starship’s structures are chilled to cryogenic temperatures and loaded with roughly 1000 tons (~2.2M lb) of cryogenic fluids. If a Starship can survive those stresses on the ground, the assumption is that it will likely survive similar stresses in flight.”
Teslarati.com – October 20th, 2022
As usual, SpaceX didn’t comment on the development or indicate how that initial proof testing had gone, but Ship 25’s January 14th, 2023 return to the launch site all but guaranteed that that testing had gone more or less according to plan. On January 17th, SpaceX lifted Ship 25 onto Starbase’s only Starship static fire test stand, further confirming that Ship 25 proof testing went to plan.
Soon after its November 2022 return to Starbase’s build site, six Raptor engines were moved into the High Bay and installed on Ship 25. The Starship’s aft was then likely buttoned up with a heat shield before it headed to the test site to begin its static fire test campaign. That campaign could tell us a lot about the status of Starship prototypes. To date, only two Ships have completed full six-Raptor static fire tests, and both took days, weeks, or months to build up to those six-engine milestones with multiple smaller tests. If Ship 25 were to skip those preliminary tests and immediately conduct a six-engine static fire, it would be a sign that SpaceX is significantly more confident in the current Starship design.
Booster 9
Ship 25 is believed to be paired with Super Heavy Booster 9, which recently finished its own round of proof tests. About two months behind Ship 25, Booster 9 rolled out of its Starbase assembly bay and headed to the launch site on December 15th, 2022. The Super Heavy prototype ultimately completed two partial cryogenic proof tests on December 21st and 29th, during which it was likely loaded with around a thousand tons of liquid nitrogen to simulate explosive liquid oxygen and methane propellant. Booster 9 then returned to Starbase’s factory on January 10th, 2023.
Assuming those tests went well, Raptor engine installation could begin at any moment. However, thanks to significant design changes and upgrades present on Booster 9, outfitting and testing this Super Heavy could take longer than usual. Many smaller changes are present, but the most significant by far is the addition of an upgraded version of Raptor. The engine’s combustion-related hardware is likely the same as the Raptor V2 engines present on Booster 7, Ship 24, and Ship 25. But the hardware used to steer each engine – called thrust vector control (TVC) – has been completely changed.
Instead of using a complex web of plumbing and hydraulic power units bolted to the side of Super Heavy, Booster 9’s 13 central Raptors will be electrically steered. That has allowed SpaceX to remove those power units (streamlining Booster 9’s exterior) and reduce the already rats nest of plumbing required to fuel, control, power, and steer dozens of high-performance rocket engines on one booster. SpaceX has been testing electric Raptor TVC for months at its McGregor, Texas development facilities, but it’s unclear if the new technology has progressed to the point that 13 upgraded engines are ready to be installed on Booster 9. In the meantime, SpaceX may install Booster 9’s fixed outer ring of 20 Raptor V2 engines – none of which gimbal or need new electric TVC hardware.
Once all 33 engines are installed, it’s likely that Booster 9 will be thoroughly tested to ensure that all 13 electrically-steered engines work well together before, during, and after numerous static fire tests. SpaceX will also need to verify that the batteries likely powering those new systems function as expected. During the peak stresses they will likely experience, the electric TVC could need to rapidly redirect more than 3000 tons (~6.6 million lbf) of thrust multiple times per second. The peak power required from Super Heavy’s batteries will likely be immense as a result.
For now, the start of Super Heavy B9’s own static fire test campaign could be months away and will have to wait until Starbase’s only orbital launch mount – currently occupied by Booster 7, Ship 24, and Starship’s first orbital launch campaign – is vacated. With that orbital launch debut unlikely to happen before March 2023, Booster 9 has plenty of time to relax inside Starbase’s Wide Bay while Ship 25 begins static fire testing at a separate stand.
News
Tesla hints at Starlink integration with recent patent
“By employing polymer blends, some examples enable RF transmission from all the modules to satellites and other communication devices both inside and outside the vehicle.”
Tesla hinted at a potential Starlink internet terminal integration within its vehicles in a recent patent, which describes a vehicle roof assembly with integrated radio frequency (RF) transparency.
The patent, which is Pub. No U.S. 2025/0368267 describes a new vehicle roof that is made of RF-transparent polymer materials, allowing and “facilitating clear communication with external devices and satellites.”
Tesla believes that a new vehicle roof design, comprised of different materials than the standard metallic or glass elements used in cars today, would allow the company to integrate modern vehicular technologies, “particularly those requiring radio frequency transmission and reception.
Tesla has recently filed a US patent application on integrating RF transparent materials into the roof structure.
“facilitating clear communication with external devices and satellites”
Tesla fleet is getting @Starlink connectivity integration soon. LFG @Tesla @elonmusk… pic.twitter.com/bLa8YtPLd1
— Chansoo Byeon (@Chansoo) December 9, 2025
Instead of glass or metallic materials, Tesla says vehicles may benefit from high-strength polymer blends, such as Polycarbonate, Acrylonitrile Butadiene Styrene, or Acrylonitrile Styrene Acrylate.
These materials still provide ideal strength metrics for crashworthiness, stiffness for noise, vibration, and harshness control, and are compliant with head impact regulations.
They would also enable better performance with modern technologies, like internet terminals, which need an uninterrupted signal to satellites for maximum reception. Tesla writes in the patent:
“By employing polymer blends, some examples enable RF transmission from all the modules to satellites and other communication devices both inside and outside the vehicle.”
One of the challenges Tesla seems to be aware of with this type of roof design is the fact that it will still have to enable safety and keep that at the forefront of the design. As you can see in the illustration above, Tesla plans to use four layers to increase safety and rigidity, while also combating noise and vibration.
It notes in the patent that disclosed examples still meet the safety requirements outlined in the Federal Motor Vehicle Safety Standards (FMVSS).
Starlink integrated directly into Tesla vehicles would be a considerable advantage for owners. It would come with a handful of distinct advantages.
Initially, the inclusion of Starlink would completely eliminate cellular dead zones, something that is an issue, especially in rural areas. Starlink would provide connectivity in these remote regions and would ensure uninterrupted service during road trips and off-grid adventures.
It could also be a critical addition for Robotaxi, as it is crucial to have solid and reliable connectivity for remote monitoring and fleet management.
Starlink’s growing constellation, thanks to SpaceX’s routine and frequent launch schedule, will provide secure, stable, and reliable internet connectivity for Tesla vehicles.
Although many owners have already mounted Starlink Mini dishes under their glass roofs for a similar experience, it may be integrated directly into Teslas in the coming years, either as an upgrade or a standard feature.
News
Tesla supplements Holiday Update by sneaking in new Full Self-Driving version
It seems Tesla was waiting for the Hardware 4 rollout, as it wanted to also deploy a new Full Self-Driving version to those owners, as it appeared in the release notes for the Holiday Update last night.
Tesla has surprised some owners by sneaking in a new Full Self-Driving version with the wide release of the Holiday Update, which started rolling out to Hardware 4 owners on Friday night.
Tesla has issued a controlled and very slow release pattern with the Holiday Update, which rolls out with Software Version 2025.44.25.5.
For the past two weeks, as it has rolled out to Hardware 3 and older Tesla owners, the company has kept its deployment of the new Software Version relatively controlled.
It seems Tesla was waiting for the Hardware 4 rollout, as it wanted to also deploy a new Full Self-Driving version to those owners, as it appeared in the release notes for the Holiday Update last night.
Tesla Full Self-Driving v14.2.1.25 made its first appearance last night to Hardware 4 owners who are members of the Early Access Program (EAP). It appears to be a slight refinement from FSD v14.2.1, which has been out for a couple of weeks.
Tesla v2025.44.25.5 Holiday update incoming
Also Full Self-Driving v14.2.1.25!!! pic.twitter.com/74D7S0UGXz
— TESLARATI (@Teslarati) December 13, 2025
Many owners welcome the new FSD version, us included, because we’ve been less than impressed with v14.2.1. We have experienced some minor regressions with v14.2.1, especially with Speed Limit recognition, Speed Profile tinkering, and parking performance.
As it stands, Full Self-Driving is still particularly impressive, but Tesla is evidently having an issue with some of the adjustments, as it is still refining some of the performance aspects of the suite. This is expected and normal with some updates, as not all of them are an improvement in all areas; we routinely see some things backtrack every once in a while.
This new FSD version is likely to take care of those things, but it also includes all of the awesome Holiday Update features, which include:
- Grok with Navigation Commands (Beta) – Grok will now add and edit destinations.
- Tesla Photobooth – Take pictures inside your car using the cabin-facing camera
- Dog Mode Live Activity – Check on your four-legged friend on your phone through periodic snapshots taken of the cabin
- Dashcam Viewer Update – Includes new metrics, like steering wheel angle, speed, and more
- Santa Mode – New graphics, trees, and a lock chime
- Light Show Update – Addition of Jingle Rush light show
- Custom Wraps and License Plates – Colorizer now allows you to customize your vehicle even further, with custom patterns, license plates, and tint
- Navigation Improvements – Easier layout and setup
- Supercharger Site Map – Starting at 18 pilot locations, a 3D view of the Supercharger you’re visiting will be available
- Automatic Carpool Lane Routing – Navigation will utilize carpool lanes if enabled
- Phone Left Behind Chime – Your car will now tell you if you left a phone inside
- Charge Limit Per Location – Set a charge limit for each location
- ISS Docking Simulator – New game
- Additional Improvements – Turn off wireless charging pad, Spotify improvements, Rainbow Rave Cave, Lock Sound TRON addition
Tesla also added two other things that were undocumented, like Charging Passport and information on USB drive storage to help with Dashcam.
Tesla is updating Cybertruck owners on its timeline of a massive feature that has yet to ship: Powershare with Powerwall.
Powershare is a bidirectional charging feature exclusive to Cybertruck, which allows the vehicle’s battery to act as a portable power source for homes, appliances, tools, other EVs, and more. It was announced in late 2023 as part of Tesla’s push into vehicle-to-everything energy sharing, and acting as a giant portable charger is the main advantage, as it can provide backup power during outages.
Cybertruck’s Powershare system supports both vehicle-to-load (V2L) and vehicle-to-home (V2H), making it flexible and well-rounded for a variety of applications.
However, even though the feature was promised with Cybertruck, it has yet to be shipped to vehicles. Tesla communicated with owners through email recently regarding Powershare with Powerwall, which essentially has the pickup act as an extended battery.
Powerwall discharge would be prioritized before tapping into the truck’s larger pack.
However, Tesla is still working on getting the feature out to owners, an email said:
“We’re writing to let you know that the Powershare with Powerwall feature is still in development and is now scheduled for release in mid-2026.
This new release date gives us additional time to design and test this feature, ensuring its ability to communicate and optimize energy sharing between your vehicle and many configurations and generations of Powerwall. We are also using this time to develop additional Powershare features that will help us continue to accelerate the world’s transition to sustainable energy.”
Owners have expressed some real disappointment in Tesla’s continuous delays in releasing the feature, as it was expected to be released by late 2024, but now has been pushed back several times to mid-2026, according to the email.
Foundation Series Cybertruck buyers paid extra, expecting the feature to be rolled out with their vehicle upon pickup.
Cybertruck’s Lead Engineer, Wes Morrill, even commented on the holdup:
As a Cybertruck owner who also has Powerwall, I empathize with the disappointed comments.
To their credit, the team has delivered powershare functionality to Cybertruck customers who otherwise have no backup with development of the powershare gateway. As well as those with solar…
— Wes (@wmorrill3) December 12, 2025
He said that “it turned out to be much harder than anticipated to make powershare work seamlessly with existing Powerwalls through existing wall connectors. Two grid-forming devices need to negotiate who will form and who will follow, depending on the state of charge of each, and they need to do this without a network and through multiple generations of hardware, and test and validate this process through rigorous certifications to ensure grid safety.”
It’s nice to see the transparency, but it is justified for some Cybertruck owners to feel like they’ve been bait-and-switched.
Tesla hints at Starlink integration with recent patent
Tesla supplements Holiday Update by sneaking in new Full Self-Driving version
