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SpaceX installs new Starship on static fire test stand

Starship 25 is pictured during its first October 2022 rollout. (Starship Gazer)

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SpaceX may be focused on preparing Starship S24 and Super Heavy Booster 7 for their potentially imminent orbital launch debut, but the rest of the company’s Starship factory isn’t just sitting around.

The laser focus on carefully testing Ship 24 and Booster 7 may have limited the effectiveness of Starbase rocket production, but the factory has continued to produce new ships and boosters. SpaceX has even conducted some limiting testing of a pair of prototypes meant to follow in the footsteps of S24 and B7. In mid-January, that process entered a new and more active phase as SpaceX transported Starship S25 from the factory to the launch pad.

The trip is not Ship 25’s first. Starship S25 first headed to SpaceX’s South Texas launch and test facilities on October 19th, 2022, shortly after the vehicle was fully assembled. Around three weeks of testing followed, and now Ship 25 is back for more.

Starship S25 rolled out for the first time almost three months ago.

Ship 25

The first round of tests was thorough and put Ship 25 through a pneumatic proof test, multiple cryogenic proof tests, and likely a few simulated thrust tests using six hydraulic rams.

“Ship 25 was removed from SpaceX’s other Starship test stand on November 8th, it was rolled back to Starbase’s Starship factory. Ship 25 first rolled to the launch site on October 19th and has since completed four visible tests. On October 28th, Ship 25 survived a pneumatic proof test that showed that its tanks were leak-free and capable of surviving flight pressures (roughly 6-8.5 bar or 90-125 psi). Three cryogenic proof tests followed on November 1st, 2nd, and 7th. The first cryoproof was likely just that – a test that pressurized Ship 25’s tanks and filled them with cryogenic liquid nitrogen (LN2) or a combination of liquid oxygen and LN2.

The next two tests likely took advantage of the customized test stand, which has been semi-permanently outfitted with a set of hydraulic rams that allow SpaceX to simulate the thrust of six Raptor engines while Starship’s structures are chilled to cryogenic temperatures and loaded with roughly 1000 tons (~2.2M lb) of cryogenic fluids. If a Starship can survive those stresses on the ground, the assumption is that it will likely survive similar stresses in flight.”


Teslarati.com – October 20th, 2022

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As usual, SpaceX didn’t comment on the development or indicate how that initial proof testing had gone, but Ship 25’s January 14th, 2023 return to the launch site all but guaranteed that that testing had gone more or less according to plan. On January 17th, SpaceX lifted Ship 25 onto Starbase’s only Starship static fire test stand, further confirming that Ship 25 proof testing went to plan.

Soon after its November 2022 return to Starbase’s build site, six Raptor engines were moved into the High Bay and installed on Ship 25. The Starship’s aft was then likely buttoned up with a heat shield before it headed to the test site to begin its static fire test campaign. That campaign could tell us a lot about the status of Starship prototypes. To date, only two Ships have completed full six-Raptor static fire tests, and both took days, weeks, or months to build up to those six-engine milestones with multiple smaller tests. If Ship 25 were to skip those preliminary tests and immediately conduct a six-engine static fire, it would be a sign that SpaceX is significantly more confident in the current Starship design.

Booster 9

Ship 25 is believed to be paired with Super Heavy Booster 9, which recently finished its own round of proof tests. About two months behind Ship 25, Booster 9 rolled out of its Starbase assembly bay and headed to the launch site on December 15th, 2022. The Super Heavy prototype ultimately completed two partial cryogenic proof tests on December 21st and 29th, during which it was likely loaded with around a thousand tons of liquid nitrogen to simulate explosive liquid oxygen and methane propellant. Booster 9 then returned to Starbase’s factory on January 10th, 2023.

Assuming those tests went well, Raptor engine installation could begin at any moment. However, thanks to significant design changes and upgrades present on Booster 9, outfitting and testing this Super Heavy could take longer than usual. Many smaller changes are present, but the most significant by far is the addition of an upgraded version of Raptor. The engine’s combustion-related hardware is likely the same as the Raptor V2 engines present on Booster 7, Ship 24, and Ship 25. But the hardware used to steer each engine – called thrust vector control (TVC) – has been completely changed.

Instead of using a complex web of plumbing and hydraulic power units bolted to the side of Super Heavy, Booster 9’s 13 central Raptors will be electrically steered. That has allowed SpaceX to remove those power units (streamlining Booster 9’s exterior) and reduce the already rats nest of plumbing required to fuel, control, power, and steer dozens of high-performance rocket engines on one booster. SpaceX has been testing electric Raptor TVC for months at its McGregor, Texas development facilities, but it’s unclear if the new technology has progressed to the point that 13 upgraded engines are ready to be installed on Booster 9. In the meantime, SpaceX may install Booster 9’s fixed outer ring of 20 Raptor V2 engines – none of which gimbal or need new electric TVC hardware.

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Once all 33 engines are installed, it’s likely that Booster 9 will be thoroughly tested to ensure that all 13 electrically-steered engines work well together before, during, and after numerous static fire tests. SpaceX will also need to verify that the batteries likely powering those new systems function as expected. During the peak stresses they will likely experience, the electric TVC could need to rapidly redirect more than 3000 tons (~6.6 million lbf) of thrust multiple times per second. The peak power required from Super Heavy’s batteries will likely be immense as a result.

For now, the start of Super Heavy B9’s own static fire test campaign could be months away and will have to wait until Starbase’s only orbital launch mount – currently occupied by Booster 7, Ship 24, and Starship’s first orbital launch campaign – is vacated. With that orbital launch debut unlikely to happen before March 2023, Booster 9 has plenty of time to relax inside Starbase’s Wide Bay while Ship 25 begins static fire testing at a separate stand.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Investor's Corner

Tesla analyst says this common earnings narrative is losing importance

“Numbers are going down next year, but that’s ok because it’s all about autonomy.”

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(Credit: Tesla)

A Tesla (NASDAQ: TSLA) analyst is doubling down on the idea that one common earnings narrative is losing importance as the company continues to work toward new technologies and projects.

This week, Tesla will report earnings for the third quarter, and one thing people always pay attention to is deliveries. Although Tesla reveals its deliveries for the quarter well before it reports earnings, many investors will look for commentary regarding the company’s strategy for responding to the loss of the $7,500 tax credit.

Tesla has made a few moves already, including a lease deal that takes a substantial amount of money off, launching new Standard models, and cutting up to 23 percent off of lease pricing.

Tesla makes crazy move to spur short-term demand in the U.S.

However, analysts are looking at the company in a different light.

Aligning with the narrative that Tesla is not just a car company and has many different projects, Gene Munster of Deepwater Asset Management believes many investors need to look at another part of the business.

Munster said the delivery figures for Q3, which landed at 497,099, the highest in company history, were padded by customers rushing to showrooms to take advantage of the expiring tax credit.

He believes that deliveries will be more realistic in subsequent quarters, but investors should not worry because the focus on Tesla is not going to be on how many cars it hands over to customers:

“Numbers are going down next year, but that’s ok because it’s all about autonomy.”

Tesla has been working nonstop to roll out a dedicated Robotaxi platform in various cities across the United States, and has already launched in two states: Texas and California.

It has also received regulatory approvals to test driverless Robotaxis in Arizona and Nevada, while seeking permissions in Florida and other states, according to the company’s online job postings.

Munster continued:

“Most people are hyper-focused on the Robotaxi opportunity and not focused as much on FSD.”

While Robotaxi is incredibly important, Tesla’s Full Self-Driving (Supervised) suite is also extremely crucial moving forward, as it sets the stage for the company to roll out a formidable self-driving service.

Tesla rolled out its newest FSD software to more owners last night, and as it expands, the company is gaining valuable data to refine its performance.

Earnings will be reported tomorrow at market close.

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Tesla rolled out a new feature with FSD v14 to fix a major complaint

One of the most crucial cameras for FSD operation is located at the top of the windshield, and some owners have complained about condensation or other debris accumulating here, which impacts FSD’s availability during drives.

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Credit: The Kilowatts | X

Tesla rolled out a new feature with Full Self-Driving (Supervised) v14.1.3 in an effort to fix a major complaint from owners.

Tesla’s approach to self-driving is significantly different than other companies as it only relies on cameras for operation. Tesla Vision was launched several years ago and completely axed any reliance the suite had on sensors, as CEO Elon Musk’s strategy was unorthodox and went against the grain.

However, it has proven to be effective, as Tesla still operates the most refined semi-autonomous driving suite in the United States.

There are some drawbacks, though, and one of them has to do with the obvious: cameras get dirty and need to be cleaned somewhat regularly.

One of the most crucial cameras for FSD operation is located at the top of the windshield, and some owners have complained about condensation or other debris accumulating here, which impacts FSD’s availability during drives:

Tesla has been working to confront this issue, and in classic fashion, it used a software update to work on resolving it.

With the rollout of Full Self-Driving v14.1.3 and Software Version 2025.32.8.15, Tesla added a new feature that aims to clean the front camera efficiently without relying on the owner to do it manually.

Tesla Full Self-Driving’s new version officially gets a wider rollout

In its release notes for the suite, it said:

“Added automatic narrow field washing to provide rapid and efficient front camera self-cleaning, and optimize aerodynamics wash at higher vehicle speed.”

If the camera starts to have some issues with visibility, the car will automatically clean the front windshield camera to avoid any issues:

This new addition is a small but mighty change considering all things. It is a necessary process to keep things operational and avoid any disruptions in FSD performance. It is also a testament to how much better Tesla vehicles can get with a simple software update.

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Tesla Full Self-Driving’s new version officially gets a wider rollout

So far, v14 has introduced a handful of new features and improvements, but the first versions needed refinement before Tesla made an effort to expand the population. It had issues with a brake stutter, but this has been mostly resolved.

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Credit: Tesla Europe and Middle East | X

Tesla’s newest Full Self-Driving version is officially rolling out wider to customers outside of the Early Access Program (EAP), in preparation for a total launch of the new v14 suite.

Over the past several weeks, Tesla has been working to refine its new v14 Full Self-Driving (Supervised) in an effort to have it ready for the entire fleet of vehicles in the United States. We are lucky enough to be in the EAP, so we’ve been able to test new features and rollouts first-hand.

So far, v14 has introduced a handful of new features and improvements, but the first versions needed refinement before Tesla made an effort to expand the population. It had issues with a brake stutter, but this has been mostly resolved.

Additionally, the rollout of the new Mad Max Speed Profile has gathered some attention.

Now that Tesla has started rolling out v14.1.3 yesterday to EAP members, the company ultimately decided that it was time to expand the software to more vehicles, as many owners are reporting that they’re receiving it:

Additionally, the suite has started to expand to Model S and Model X vehicles, so this rollout is not exclusive to Model 3 and Model Y:

The only issue with this rollout is that it still appears to be missing the Cybertruck, which Tesla was transparent about earlier this month. Although the company planned to release v14 to Cybertrucks by the end of the month, there has been no hint that this is going to happen.

This is already the third iteration of v14 in the past two weeks, indicating that Tesla is truly addressing the shortcomings of past versions and rolling out updates as quickly as possible.

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