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SpaceX stacks Starship and Super Heavy booster for “wet dress rehearsal” test

SpaceX has fully stacked Ship 24 and Booster 7 for the third (and hopefully second to last) time. (SpaceX)

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For the third time in three months, SpaceX has fully assembled Starship 24 and Super Heavy Booster 7 after another period of separate tests, repairs, and modifications.

Measuring around 120 meters (~390 ft) tall from ship tip to booster tail, the fully-stacked rocket is again the largest ever assembled. Compared to the Falcon 9 and Falcon Heavy rockets SpaceX currently operates, Starship is far larger. It’s also meant to be fully reusable, while the Falcon family – which expends its orbital upper stage – is roughly 80% reusable. If SpaceX can meet its technical goals, Starship could eventually cost around a magnitude less to launch than Falcon while carrying roughly 5-20 times more payload per launch. In short, it could revolutionize the cost of access to orbit.

Combined with orbital refilling, the ability to transfer propellant between Starships, reusable Starships could also radically exceed Falcon 9 or even Falcon Heavy’s expendable performance. But first, SpaceX needs to make sure that Starship can reach orbit at all.

Compared to Ship 20 and Booster 4, earlier prototypes that were also fully stacked a few times in 2021 and early 2022 before their retirement, Ship 24 and Booster 7 are closer to supporting Starship’s first orbital launch attempt. After their latest full-stack milestone, they could be just a few major tests away from being cleared for flight.

“According to CEO Elon Musk and a NASA official, the last major standalone test between Booster 7 and flight readiness is a full 33-engine static fire. Together, B7’s 33 Raptor 2 engines could produce up to 7600 tons (16.7 million lbf) of thrust at sea level, likely making Starship the most powerful rocket stage in the history of spaceflight.

A wet dress rehearsal is a routine test conducted before a rocket launch and is generally designed to simulate every aspect of a launch save for engine ignition and liftoff. Most importantly, that involves fully filling the rocket with propellant and passing all of the checks the same rocket would need to pass to be cleared for launch. The first full-stack WDR will test Starbase’s launch facilities just as much as Booster 7 and Ship 24.”

Teslarati.com – January 9th, 2023

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The January 9th assembly of B7 and S24 confirms that the WDR will likely occur first, as conducting the first 33-Raptor Super Heavy static fire while fully stacked would unnecessarily risk the Starship. Ship 24 could fly on a future booster if B7 does not pass (or survive) proof testing. More likely than not, Ship 24 will be removed from Booster 7 after WDR testing, freeing Super Heavy for one last round of standalone static fire testing. If that testing clears Booster 7, Ship 24 will be reinstalled – possibly for the last time.

While hardware challenges continue to trump paperwork, an FAA launch license is another significant hurdle standing between SpaceX and Starship’s orbital launch debut. SpaceX and the FAA are in the middle of hammering out the details of such a license, which is partially contingent upon the completion of dozens of “mitigation” measures. Because Starship’s unprecedented size elevates the risk it could pose to local residents, it’s likely that that license is also contingent upon results from ground tests and will be one of the last gates to be lifted.

SpaceX has three windows that could be used for B7/S24 full-stack testing this week: two from 8am to 8pm CST on January 11th and 12th and one from 8am to 4pm on January 13th. CEO Elon Musk says that Starship could be ready for its first orbital launch attempt as early as late February or March 2023.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla begins Robotaxi certification push in Arizona: report

Tesla seems serious about expanding its Robotaxi service to several states in the coming months.

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Credit: Tesla

Tesla has initiated discussions with Arizona transportation regulators to certify its driverless Robotaxi service in the state, as per a recent report from Bloomberg News. The move follows Tesla’s launch of its Robotaxi pilot program in Austin, Texas, as well as CEO Elon Musk’s recent comments about the service’s expansion in the Bay Area.

The Arizona Department of Transportation confirmed to Bloomberg that Tesla has reached out to begin the certification process for autonomous ride-sharing operations in the state. While details remain limited, the outreach suggests that Tesla is serious about expanding its driverless Robotaxi service to several territories in the coming months.

The Arizona development comes as Tesla prepares to expand its service area in Austin this weekend, as per CEO Elon Musk in a post on X. Musk also stated that Tesla is targeting the San Francisco Bay Area as its next major market, with a potential launch “in a month or two,” pending regulatory approvals.

Tesla first launched its autonomous ride-hailing program on June 22 in Austin with a small fleet of Model Y vehicles, accompanied by a Tesla employee in the passenger seat to monitor safety. While still classified as a test, Musk has said the program will expand to about 1,000 vehicles in the coming months. Tesla will later upgrade its Robotaxi fleet with the Cyercab, a two-seater that is designed without a steering wheel.

Sightings of Cybercab castings around the Giga Texas complex suggests that Tesla may be ramping the initial trial production of the self-driving two-seater. Tesla, for its part, has noted in the past that volume production of the Cybercab is expected to start sometime next year.

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In California, Tesla has already applied for a transportation charter-party carrier permit from the state’s Public Utilities Commission. The company is reportedly taking a phased approach to operating in California, with the Robotaxi service starting with pre-arranged rides for employees in vehicles with safety drivers.

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Tesla sets November 6 date for 2025 Annual Shareholder Meeting

The automaker announced the date on Thursday in a Form 8-K.

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Credit: Tesla

Tesla has scheduled its 2025 annual shareholder meeting for November 6, addressing investor concerns that the company was nearing a legal deadline to hold the event. 

The automaker announced the date on Thursday in a Form 8-K submitted to the United States Securities and Exchange Commission (SEC). The company also listed a new proposal submission deadline of July 31 for items to be included in the proxy statement.

Tesla’s announcement followed calls from a group of 27 shareholders, including the leaders of large public pension funds, which urged Tesla’s board to formally set the meeting date, as noted in a report from The Wall Street Journal

The group noted that under Texas law, where Tesla is now incorporated, companies must hold annual meetings within 13 months of the last one if requested by shareholders. Tesla’s previous annual shareholder meeting was held on June 13, 2024, which placed the July 13 deadline in focus.

Tesla originally stated in its 2024 annual report that it would file its proxy statement by the end of April. However, an amended filing on April 30 indicated that the Board of Directors had not yet finalized a meeting date, at least at the time.

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The April filing also confirmed that Tesla’s board had formed a special committee to evaluate certain matters related to CEO Elon Musk’s compensation plan. Musk’s CEO performance award remains at the center of a lengthy legal dispute in Delaware, Tesla’s former state of incorporation.

Due to the aftermath of Musk’s legal dispute about his compensation plan in Delaware, he has not been paid for his work at Tesla for several years. Musk, for his part, has noted that he is more concerned about his voting stake in Tesla than his actual salary.

At last year’s annual meeting, TSLA shareholders voted to reapprove Elon Musk’s compensation plan and ratified Tesla’s decision to relocate its legal domicile from Delaware to Texas.

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Grok coming to Tesla vehicles next week “at the latest:” Elon Musk

Grok’s rollout to Tesla vehicles is expected to begin next week at the latest.

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Credit: Tesla China

Elon Musk announced on Thursday that Grok, the large language model developed by his startup xAI, will soon be available in Tesla vehicles. Grok’s rollout to Tesla vehicles is expected to begin next week at the latest, further deepening the ties between the two Elon Musk-led companies.

Tesla–xAI synergy

Musk confirmed the news on X shortly after livestreaming the release of Grok 4, xAI’s latest large language model. “Grok is coming to Tesla vehicles very soon. Next week at the latest,” Musk wrote in a post on social media platform X.

During the livestream, Musk and several members of the xAI team highlighted several upgrades to Grok 4’s voice capabilities and performance metrics, positioning the LLM as competitive with top-tier models from OpenAI and Google.

The in-vehicle integration of Grok marks a new chapter in Tesla’s AI development. While Tesla has long relied on in-house systems for autonomous driving and energy optimization, Grok’s integration would introduce conversational AI directly into its vehicles’ user experience. This integration could potentially improve customer interaction inside Tesla vehicles.

xAI and Tesla’s collaborative footprint

Grok’s upcoming rollout to Tesla vehicles adds to a growing business relationship between Tesla and xAI. Earlier this year, Tesla disclosed that it generated $198.3 million in revenue from commercial, consulting, and support agreements with xAI, as noted in a report from Bloomberg News. A large portion of that amount, however, came from the sale of Megapack energy storage systems to the artificial intelligence startup.

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In July 2023, Musk polled X users about whether Tesla should invest $5 billion in xAI. While no formal investment has been made so far, 68% of poll participants voted yes, and Musk has since stated that the idea would be discussed with Tesla’s board.

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