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SpaceX’s Falcon 9 wins launch of an asteroid-attacking NASA spacecraft

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Just minutes before SpaceX began fueling Falcon Heavy for its commercial launch debut, NASA announced that the company had won a contract for its Double Asteroid Redirection Test (DART) mission, to be launched by Falcon 9 for the low cost of $69M.

Designed to cost less than $250M total, the DART mission will aim to be as light and fast as possible, using a dedicated Falcon 9 to send the ~600 kg (~1300 lb) spacecraft and its Italian companion cubesat on an ~11 million kilometer (~7M mi) journey to the binary asteroid Didymos. The ultimate purpose of DART is to effectively prove out both technologies and physics that could be used in the future to defend Earth from asteroids known to be on a collision course.

If all goes as planned during DART’s imminent design review milestones and hardware integration, Falcon 9 could launch the spacecraft towards the Didymos asteroid system in June 2021 for an October 2022 arrival. That “arrival” would involve DART impacting Didymos-B – the smaller of the pair at 163 m (535 ft) across – at a relative velocity of more than 6 km/s (3.7 mi/s). Nicknamed Didymoon, Didymos-B effectively orbits Didymos-A. At that speed, the ~600 kg probe will create an impact with the equivalent explosive force of nearly two and a half tons of TNT, the purpose of which is to determine just how much the sheer kinetic energy of impact can modify a small body’s orbit around the main asteroid.

Estimates from the spacecraft’s mission managers expect Didymoon’s orbit to be shifted by about 1% as measured by the time it takes to orbit Didymos-A, from ~11.9 hours to ~11.8 to 12.0 hours. This is a very small change but one that should – in theory – be easily measurable by telescopes on Earth, despite the fact that Didymoon has been estimated to have a mass of approximately 3.5 million metric tons (7.6 billion pounds), approximately seven million times heavier than DART. In short, NASA is going to functionally bomb an asteroid moon to see if humans might be able to use kinetic impactors to gently ‘boop’ threatening space objects off of the offending trajectory years or even decades in advance.

Despite the inherently destructive, single-use nature that DART’s impactor status bestows, current plans thankfully include an Italian cubesat known as LICIACube. The small copassenger will deploy two days before impact to fully exploit the scientific value of DART’s demise with high-quality photos of the event and aftermath. LICIACube will be traveling the same speed and thus won’t be able to enter orbit around the asteroid system, but a European Space Agency (ESA) mission known as Hera plans to do just that in the mid-2020s to better characterize Didymos and the crater (hopefully) made by DART.

Aside from the mission itself, DART serves as a technology demonstration platform for NASA. It will mark the first in-space use of the NASA-built NEXT-C ion thruster and powerpack, as well as the first standalone use of Roll-Out Solar Array (ROSA) deployment mechanism (shown above being tested on the ISS). Even more intriguing is a proposed transformational solar array planned at one point for DART, a flexible combination of advanced solar cells (~33% efficient) and mirror concentrators that could feed a spacecraft five times as much power for a given solar array area and distance from the sun. It’s unclear whether this will make it into DART’s final design but it still appears to be on the table as of January 2019. According to the contracted manufacturer, DART’s solar array will produce ~6.6 kW, while rough estimates suggest that the solar array will have an area of 16 m^2 (170 ft^2). Relative to the simplicity of the deployment mechanism and small size of DART (~600 kg total), this is an incredible amount of accessible power.

The most recent render of the NASA/APL DART spacecraft. (NASA/APL)
Falcon 9 B1045 rolls out to LC-40 ahead of SpaceX’s first dedicated NASA payload, the TESS exoplanet observatory. (SpaceX)

Getting to orbit

For NASA’s SpaceX launch contract, the agency will pay just $69M, barely 10% above Falcon 9’s bare-minimum list price of $62M. It’s safe to assume that the timing of the contract award – days after SpaceX abruptly dropped an official protest of ULA winning a ~$150M NASA contract – might not be coincidence. Regardless, SpaceX’s decision to bid so low for a NASA launch does lend some serious credence to the company’s protest that ULA’s contract for the mission – NASA’s LUCY asteroid explorer – was “vastly more [expensive]” than the bid SpaceX submitted.

Weighing just ~600 kg (~1300 lb) wet, DART could end up launching with additional copassengers on Falcon 9, although there is a precedent set by NASA’s ~360 kg TESS and Taiwan’s Formosat-5 for SpaceX giving tiny spacecraft dedicated launches. Additionally, it’s possible that DART will launch on a flight-proven Falcon 9 Block 5 rocket, given the likelihood that NASA will have certified flight-proven SpaceX vehicles for almost any launch by 2021.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla has a Cybercab problem nobody saw coming

Tesla’s Cybercab line now builds robotaxis faster than Tesla can deploy them, Lars Moravy says.

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Tesla’s Cybercab line in Texas can now build the two seat robotaxi faster than the company can put it into service, according to Lars Moravy, Tesla’s Vice President of Vehicle Engineering. “We don’t run every day because the line can run so fast. It’s currently outpacing our deployments,” Moravy said in a new Cybercab deep dive from Munro Live. “So, it’s a bit of a race right now. Who’s going to go faster? Right now the manufacturing line’s ahead.”

Tesla’s official Robotaxi account shared a Cybercab analysis video on X on Monday, calling it a “Cybercab engineering deep dive.” Moravy’s comments go further than what he told analysts on the Q3 earnings call last week, when he said the Cybercab line’s listed capacity of more than 125,000 units a year undersells what it can actually run.

The tour shows where that speed comes from. Tesla’s unboxed process splits the Cybercab into front, rear, side and center modules that are built and tested on their own before they meet on a short final line. That final line has just 25 fully automated stations, which Tesla’s team estimated is a fifth to a tenth of what a Model Y needs. The full line is about 78% automated, the framing line is already at 100%, and the layout uses roughly 50% less floor space per vehicle. The stated goal is “100% automation in 10 second cycle time,” or one finished Cybercab every 10 seconds.

Tesla also deleted the paint shop. Only the side modules are coated, and the exterior panels get their color inside the molding machine. Engineers said the car is designed to run at least 500,000 miles, which matters for a vehicle that will spend most of its day carrying riders.

The battery got the same treatment. The Cybercab uses an 88S6P pack of 4680 cells in a steel enclosure, a first for Tesla, with each module potted separately so a single failed module can be swapped instead of the whole pack. Wireless battery management boards replace a wiring harness, and new contactors are fast enough to drop the pyro fuse entirely. Tesla’s battery director graded the pack an A minus, compared with a D for the Model Y structural pack and a B minus for Cybertruck. Up front, the drive unit runs an 11:1 gear ratio versus roughly 9:1 on most Teslas, since the Cybercab does not need a high top speed.

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The deployment side is now the bottleneck Moravy described. Tesla had more than 50 Cybercabs working the Formula 1 weekend in Austin, and Texas records show 463 Cybercabs registered. Tesla said on its earnings call that Cybercab service will launch in Dallas next month, and Moravy said the company is aiming to get Cybercabs to customers by the end of 2026. Every unit built so far has gone into Tesla’s own fleet since the line moved into volume production in April.

Munro Live also asked when it could get a Cybercab to tear down. Tesla’s answer: “Not yet.”

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How SpaceX Is raising Raptor’s sea-level thrust while holding engine mass steady

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Credit: SpaceX

SpaceX’s Raptor engine family has steadily increased sea-level thrust while simultaneously reducing mass, turning iterative engineering gains into substantially higher performance for the Super Heavy booster. CEO Elon Musk shed more light on how powerful Raptor 4 will be, and it’s pretty crazy.

Raptor 1 delivered 185 metric tons of thrust at roughly 2,080 kilograms, while Raptor 2 raised that to 230 tons while cutting mass to about 1,630 kilograms. SpaceX data for Raptor 3 lists a target of 280 tons at 1,525 kilograms (with further reductions in associated vehicle hardware), while operational flight ratings have been cited near 250 tons.

This morning, Elon Musk stated that Raptor 4 is expected to reach 300 tons of sea-level thrust at roughly the same mass as Raptor 3. Across these versions, thrust has risen by more than 60 percent from the first engines while engine mass has fallen, producing a sharp improvement in thrust-to-weight ratio. This is a true testament to how great SpaceX engineering has been:

With 33 engines on SuperHeavy, the jump from earlier versions to a 300-ton Raptor 4 would produce roughly 9,900 metric tons of total liftoff thrust, nearly three times the Saturn V’s approximately 3,400 metric tons from its five F-1 engines.

This is not just a larger number on a data sheet, either, as sea-level thrust is the force available the moment the vehicle leaves the pad. This is when it is heaviest and still deep in Earth’s gravity well and dense atmosphere.

Higher levels of sea-level thrust directly improves the initial thrust-to-weight ratio of the full stack. A higher ratio produces faster acceleration off the pad, which shortens the time the rocket has to spend fighting gravity, and gravity losses during the first minute or two of the flight are a major drain on total available delta-v. Every second shaved off of that early climb preserves more propellant energy for reaching orbital velocity or for carrying extra payload.

Because Super Heavy’s engine count is constrained by vehicle diameter and packing density, increasing thrust per engine is the most straightforward way to raise total liftoff performance without redesigning the booster structure or design.

The same-mass target for Raptor 4 is equally important. Holding engine mass roughly constant while raising thrust improves the engine’s own thrust-to-weight ratio and reduces the structural and propellant mass fraction that must be carried solely to support the engines.

Earlier Raptor iterations also simplified or eliminated extensive vehicle-side hardware such as heat shields. These gains compound: more force for less installed mass leaves additional capacity for propellant, payload, or operational margins such as engine-out capability.

For Starship’s architecture, the practical effects are large. Greater liftoff thrust supports heavier vehicles, larger propellant loads, and higher payloads to low Earth orbit, figures SpaceX has targeted in the 100-plus-ton reusable range. That capacity underpins orbital refueling, lunar missions, and eventual Mars cargo and crew flights.

Continued growth in sea-level thrust therefore tightens the gap between theoretical rocket performance and the high flight rates and reusability needed to make large-scale space transport practical.

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Tesla Assisted Driving expands to tenth EU country

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Tesla has expanded its Tesla Assisted Driving (TAD) suite to its tenth European country, as Latvia joined a growing list of European Union member states authorizing the company’s advanced driver assistance technology.

Tesla Europe announced this morning that the system is now approved in Latvia, with a software rollout to begin soon.

The approval and rollout follow recognition of a provisional European type approval originally granted by the Netherlands’ RDW authority on April 10.

Latvia’s Road Traffic Safety Directorate (CSDD) evaluated the Dutch documentation, coordinated with the other national authorities, and reviewed updates from Tesla. These included tightened limits on speed offsets, automatic resets of any manual speed adjustments after each trip, and stronger driver monitoring.

In Europe, the feature is marketed as Tesla Assisted Driving after a recent rule change that labeled the name “Full Self-Driving” as misleading.

Tesla starts showing how FSD will change lives in Europe

The system remains an SAE Level 2 driver assistance tool, not unsupervised autonomy. It can control speed, steering, braking, lane changes, and intersections while following a navigation route. Drivers need not keep their hands on the wheel at all times, yet they must continuously monitor the road and be prepared to intervene immediately.

The sequence of EU recognitions began with the Netherlands in April and continued through Lithuania, Estonia, Denmark, Belgium, Slovenia, Czechia, Croatia, and Slovakia. Most have relied on mutual recognition of the single Dutch provisional approval rather than independent national testing.

These national clearances do not yet constitute bloc-wide authorization. An EU-wide decision requires a qualified majority in the Technical Committee on Motor Vehicles: at least 15 of 27 member states representing 65 percent of the EU population. Larger markets, like Germany, France, and Italy, remain under review, and a vote is expected this December.

However, for Latvian Tesla owners with compatible vehicles and software, the imminent rollout expands access to the supervised system while underscoring that attentive human oversight remains essential.

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