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SpaceX Crew Dragon NASA astronaut launch debut will carry a surprise payload

Crew Dragon's inaugural NASA astronaut launch is going to carry a surprise payload thanks to SpaceX. (SpaceX)

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SpaceX has plans to include a surprise payload aboard Crew Dragon’s inaugural NASA astronaut launch, scheduled to lift off as soon as May 27th.

Per a NASA update published on May 13th, SpaceX and the space agency remain on track for what will arguably be the company’s single most important mission since its founding in 2002. Over the last 6-9 years, depending on how one counts, SpaceX and NASA have worked relentlessly to develop the next-generation Crew Dragon spacecraft, a dramatically different variant of the extensively flown Cargo Dragon (Dragon 1).

Although the spacecraft’s next launch will be both its and SpaceX’s first crewed launch ever, Crew Dragon has already completed two successful abort tests in 2015 and 2020, as well as a flawless orbital launch debut in March 2019. Just shy of 16 months and no shortage of technical hurdles since that uncrewed orbital debut, the third Crew Dragon spacecraft completed by SpaceX (capsule C206) and a brand new Falcon 9 rocket are ready to make history. Now, on top of the many historic milestones attached to Crew Dragon’s Demo-2 mission, NASA astronauts Bob Behnken and Doug Hurley will be joined by a mosaic of Earth created by tens or even hundreds of thousands of students – both young and old – from around the world.

SpaceX plans to include a surprise payload on its first astronaut launch to celebrate the academic class of 2020. (SpaceX)

As of May 15th, per NASA’s latest blog post updates, SpaceX’s plethora of Crew Dragon Demo-2 hardware appears to be just shy of 100% ready for flight, at least from a technical perspective. As of May 12th, NASA and SpaceX officially cleared Crew Dragon’s interior and both astronauts’ space suits for flight, effectively closing out the crew capsule. That reusable Crew Dragon capsule was attached atop an expendable trunk section – responsible for providing power with a solar array and thermal management with radiators – around May 1st.

Crew Dragon capsule C206 was attached to its expendable trunk section around May 1st. (SpaceX)
Assigned to support Crew Dragon’s inaugural NASA astronaut launch, Falcon 9 booster B1058 is pictured here at Pad 39A on April 1st, 2020. (SpaceX)

Meanwhile, a brand new Falcon 9 Block 5 booster – B1058 – and expendable upper stage are just shy of ready to go inside SpaceX’s main Launch Complex 39A (Pad 39A) hangar. Both were shipped from California to Florida only after both their Merlin engines and each integrated stage completed static fire acceptance tests in McGregor, Texas. As of April 1st, they appeared to be just shy of fully integrated, with B1058 missing only its titanium grid fins (and possibly landing legs).

Now T-12 days to launch, SpaceX could attach the spacecraft to that Falcon 9 rocket at any moment – if it hasn’t already. Before the rocket is fully ready for launch, SpaceX will need to perform a routine wet dress rehearsal (WDR) and static fire test at Pad 39A – partially unique for Crew Dragon because the spacecraft attached during them. Given that Demo-2 is far from a normal SpaceX launch, Crew Dragon and Falcon 9 could roll out for that critical preflight test at any moment.

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Crew Dragon C206 and Falcon 9 B1058 could roll out to Pad 39A at any point within the next ~5 days. (NASA)
NASA astronauts Bob Behnken and Doug Hurley will pilot Crew Dragon to the International Space Station (ISS) for the first time ever. (NASA)

NASA has assigned astronauts Bob Behnken and Doug Hurley to fly Crew Dragon’s inaugural crewed mission to the International Space Station (ISS) and both astronauts have been training more or less 24/7 for the last 12-18 months, as well as advising SpaceX on Crew Dragon’s design. Now, according to SpaceX, those astronauts will be joined by a mosaic image comprised of thousands of photos uploaded by students around the world, ranging from kindergarten to graduate school and more.

Deemed “Class of 2020”, the project is meant to celebrate the class of 2020 – anyone and everyone set to graduate this year. Although unmentioned, the celebration comes at a time when the coronavirus pandemic will almost certainly preclude or dramatically curtail (for good reason) large public gatherings for the sake of public health, disrupting or fully canceling graduation ceremonies around the world. SpaceX says that photos submitted by students will be added to a mosaic of Earth and “will be printed and flown aboard SpaceX’s Crew Dragon spacecraft during its upcoming mission to the International Space Station with NASA astronauts Bob Behnken and Doug Hurley on board.”

An explorable mosaic is currently live on SpaceX’s official website and will eventually be printed and sent into orbit. (SpaceX)

While it won’t replace the events themselves, having a photo physically sent to space certainly won’t hurt for tens of thousands, hundreds of thousands, or maybe even millions of students around the world. If you are a student or know one, you can submit your photo at SpaceX.com/ClassOf2020 before the end of May 20th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX Starship Flight 13 aborted at Zero and Musk just told us what broke

Four Raptor engines failed to ignite at T-zero, forcing SpaceX to scrub Starship Flight 13 Thursday.

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SpaceX scrubbed the Starship Flight 13 launch attempt Thursday evening at the last possible moment, after four of the Super Heavy booster’s 33 Raptor 3 engines failed to ignite during the startup sequence. The 90-minute window had opened at 6:45 p.m. EDT from Starbase in Boca Chica, Texas, and the countdown had proceeded without issue all day, with more than 11.5 million pounds of liquid methane and liquid oxygen being fully loaded into the rocket before the automated abort triggered. SpaceX’s launch directors posted on X, “Standing down from today’s flight test attempt,” and shut down the livestream shortly after.

Musk confirmed the root cause within hours. “Some of the engines didn’t start, triggering an automatic launch abort,” he wrote on X. “To be confident of a good flight, 2 Raptors will be removed and replaced. Most probable launch timing is early next week.” SpaceX engineers began draining propellant tanks immediately and Booster 20 was rolled back to its hangar for inspection.

SpaceX comes with a slew of changes for Starship Flight 13

 

The timing adds a layer of significance that did not exist during any of the previous 12 Starship flights. This is the first time SpaceX has attempted to launch Starship since the company made its stock market debut in June, listing under ticker SPCX at $135 per share. Public investors are now watching every Starship outcome in real time, and a last-second abort carries more visibility than it would have six months ago.

Flight 13 was designed to be one of the most consequential tests in the program’s history. It was set to carry 20 Starlink V3 satellites, the first operational payload Starship has ever attempted to deploy. Six of those satellites carried external cameras to photograph Starship’s heat shield from the outside during flight, which would act as a self-inspection approach SpaceX has never attempted before. The mission also needed to complete a Raptor engine relight in space, a step SpaceX skipped on Flight 12 in May after losing an engine during ascent. That Flight 12 booster also flipped 90 degrees off course during its boostback burn when five engines failed to reignite.

SpaceX has not announced an official next launch date. Musk’s “early next week” window points to July 21 or 22 at the earliest, pending the engine swap and a return to the pad.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

Elon Musk admits he was ‘clearly wrong’ about Anthropic

APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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