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SpaceX Crew Dragon NASA astronaut launch debut will carry a surprise payload

Crew Dragon's inaugural NASA astronaut launch is going to carry a surprise payload thanks to SpaceX. (SpaceX)

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SpaceX has plans to include a surprise payload aboard Crew Dragon’s inaugural NASA astronaut launch, scheduled to lift off as soon as May 27th.

Per a NASA update published on May 13th, SpaceX and the space agency remain on track for what will arguably be the company’s single most important mission since its founding in 2002. Over the last 6-9 years, depending on how one counts, SpaceX and NASA have worked relentlessly to develop the next-generation Crew Dragon spacecraft, a dramatically different variant of the extensively flown Cargo Dragon (Dragon 1).

Although the spacecraft’s next launch will be both its and SpaceX’s first crewed launch ever, Crew Dragon has already completed two successful abort tests in 2015 and 2020, as well as a flawless orbital launch debut in March 2019. Just shy of 16 months and no shortage of technical hurdles since that uncrewed orbital debut, the third Crew Dragon spacecraft completed by SpaceX (capsule C206) and a brand new Falcon 9 rocket are ready to make history. Now, on top of the many historic milestones attached to Crew Dragon’s Demo-2 mission, NASA astronauts Bob Behnken and Doug Hurley will be joined by a mosaic of Earth created by tens or even hundreds of thousands of students – both young and old – from around the world.

SpaceX plans to include a surprise payload on its first astronaut launch to celebrate the academic class of 2020. (SpaceX)

As of May 15th, per NASA’s latest blog post updates, SpaceX’s plethora of Crew Dragon Demo-2 hardware appears to be just shy of 100% ready for flight, at least from a technical perspective. As of May 12th, NASA and SpaceX officially cleared Crew Dragon’s interior and both astronauts’ space suits for flight, effectively closing out the crew capsule. That reusable Crew Dragon capsule was attached atop an expendable trunk section – responsible for providing power with a solar array and thermal management with radiators – around May 1st.

Crew Dragon capsule C206 was attached to its expendable trunk section around May 1st. (SpaceX)
Assigned to support Crew Dragon’s inaugural NASA astronaut launch, Falcon 9 booster B1058 is pictured here at Pad 39A on April 1st, 2020. (SpaceX)

Meanwhile, a brand new Falcon 9 Block 5 booster – B1058 – and expendable upper stage are just shy of ready to go inside SpaceX’s main Launch Complex 39A (Pad 39A) hangar. Both were shipped from California to Florida only after both their Merlin engines and each integrated stage completed static fire acceptance tests in McGregor, Texas. As of April 1st, they appeared to be just shy of fully integrated, with B1058 missing only its titanium grid fins (and possibly landing legs).

Now T-12 days to launch, SpaceX could attach the spacecraft to that Falcon 9 rocket at any moment – if it hasn’t already. Before the rocket is fully ready for launch, SpaceX will need to perform a routine wet dress rehearsal (WDR) and static fire test at Pad 39A – partially unique for Crew Dragon because the spacecraft attached during them. Given that Demo-2 is far from a normal SpaceX launch, Crew Dragon and Falcon 9 could roll out for that critical preflight test at any moment.

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Crew Dragon C206 and Falcon 9 B1058 could roll out to Pad 39A at any point within the next ~5 days. (NASA)
NASA astronauts Bob Behnken and Doug Hurley will pilot Crew Dragon to the International Space Station (ISS) for the first time ever. (NASA)

NASA has assigned astronauts Bob Behnken and Doug Hurley to fly Crew Dragon’s inaugural crewed mission to the International Space Station (ISS) and both astronauts have been training more or less 24/7 for the last 12-18 months, as well as advising SpaceX on Crew Dragon’s design. Now, according to SpaceX, those astronauts will be joined by a mosaic image comprised of thousands of photos uploaded by students around the world, ranging from kindergarten to graduate school and more.

Deemed “Class of 2020”, the project is meant to celebrate the class of 2020 – anyone and everyone set to graduate this year. Although unmentioned, the celebration comes at a time when the coronavirus pandemic will almost certainly preclude or dramatically curtail (for good reason) large public gatherings for the sake of public health, disrupting or fully canceling graduation ceremonies around the world. SpaceX says that photos submitted by students will be added to a mosaic of Earth and “will be printed and flown aboard SpaceX’s Crew Dragon spacecraft during its upcoming mission to the International Space Station with NASA astronauts Bob Behnken and Doug Hurley on board.”

An explorable mosaic is currently live on SpaceX’s official website and will eventually be printed and sent into orbit. (SpaceX)

While it won’t replace the events themselves, having a photo physically sent to space certainly won’t hurt for tens of thousands, hundreds of thousands, or maybe even millions of students around the world. If you are a student or know one, you can submit your photo at SpaceX.com/ClassOf2020 before the end of May 20th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla puts Giga Berlin in Plaid Mode with new massive investment

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

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Credit: Tesla

Tesla is pushing forward with significant upgrades at its Gigafactory Berlin-Brandenburg in Grünheide, Germany, signaling renewed confidence in its European operations despite past market challenges.

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

In April, plant manager André Thierig announced a 20 percent increase in Model Y production starting in July, following a record Q1 output of more than 61,000 vehicles. To support the ramp-up, Tesla plans to hire approximately 1,000 new employees beginning in May and convert 500 temporary workers to permanent positions.

The move is expected to lift weekly production significantly, addressing rebounding demand in Europe after a challenging 2025.

The expansion builds on earlier progress. In 2025, Tesla secured partial approvals to add roughly 2 million square feet of factory space, raising potential annual vehicle capacity from around 500,000 toward 800,000 units, with longer-term ambitions approaching one million vehicles per year. Logistical improvements, new infrastructure, and battery-related facilities are already underway on company-owned land.

Battery production is the latest major focus. On May 12, Thierig revealed an additional $250 million investment in the on-site cell factory. This more than doubles the planned 4680 battery cell capacity to 18 gigawatt-hours annually—up from the 8 GWh target set in December 2025—while creating over 1,500 new battery-related jobs.

Total cell investments at the site now exceed previous figures, bringing the factory closer to full vertical integration: cells, packs, and vehicles produced under one roof. Tesla describes this as unique in Europe and a step toward stronger supply chain resilience.

The plans come amid regulatory and community hurdles. Earlier expansion proposals faced protests over environmental concerns and water usage, leading to phased approvals beginning in 2024. Tesla has navigated these by emphasizing sustainable practices and economic benefits, including thousands of local jobs in Brandenburg.

With nearly 12,000 employees already on site and production steadily climbing, Gigafactory Berlin is poised for growth. The combined vehicle and battery expansions position the plant as a key hub for Tesla’s European ambitions, potentially making it one of the continent’s largest manufacturing complexes if local support continues.

As EV demand recovers, these investments underscore Tesla’s commitment to scaling efficiently in Germany while addressing regional supply chain needs.

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Honda gives up on all-EV future: ‘Not realistic’

Mibe believes the demand for its gas vehicles is certainly strong enough and has changed “beyond expectations.” As many drivers went for EVs a few years back, hybrids are becoming more popular for consumers as they offer the best of both worlds.

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Ivan Radic, CC BY 2.0 , via Wikimedia Commons

Honda has given up on a previous plan to completely changeover to EVs by 2040, a new report states. The company’s CEO, Toshihiro Mibe, said that the idea is “not realistic.”

Mibe believes the demand for its gas vehicles is certainly strong enough and has changed “beyond expectations.” As many drivers went for EVs a few years back, hybrids are becoming more popular for consumers as they offer the best of both worlds.

Mibe said (via Motor1):

“Because of the uncertainty in the business environment and also the customer demand, is changing beyond our expectation and, therefore, we have judged that it’ll be difficult to achieve. That ratio [100-percent electric in 2040] is not realistic as of now. We have withdrawn this target.”

Instead of going all-electric, Honda still wants to oblige by its hopes to be net carbon neutral by 2050. It will do this by focusing on those popular hybrid powertrains, planning to launch 15 of them by March 2030.

Honda will invest 4.4 trillion yen, or almost $28 billion, to build hybrid powertrains built around four and six-cylinder gas engines.

There are so many companies abandoning their all-electric ambitions or even slowing their roll on building them so quickly. Ford, General Motors, Mercedes, and Nissan have all retreated from aggressive EV targets by either cancelling, delaying, or pausing the development of electric models.

Hyundai’s 2030 targets rely on mixed offerings of electric, hybrid & hydrogen vehicles

Early-decade pledges from multiple brands proved overly ambitious as infrastructure lags, battery costs remain high in some markets, and many buyers prefer hybrids for their convenience and range. Toyota has long championed hybrids, while others have quietly extended internal-combustion timelines.

For Honda—historically known for reliable gasoline engines—this shift leverages its core strengths while buying time to refine electric technology. Whether the hybrid-heavy strategy will protect market share in an increasingly competitive landscape remains to be seen, but one thing is clear: the gas engine is far from dead at Honda, unfortunately.

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Delta Airlines rejects Starlink, and the reason will probably shock you

In a pointed exchange on X, Elon Musk defended SpaceX’s uncompromising approach to Starlink’s in-flight internet service, explaining why Delta Air Lines walked away from a deal.

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Delta Airlines Airbus photographed April 2024 Delta-owned. No expiration date, unrestricted use.

SpaceX frontman Elon Musk explained on Wednesday why commercial airline Delta got cold feet over offering Starlink for stable internet on its flights — and the reason will probably shock you.

In a pointed exchange on X, Elon Musk defended SpaceX’s uncompromising approach to Starlink’s in-flight internet service, explaining why Delta Air Lines walked away from a deal.

Delta rejected Starlink because it insisted on routing all connectivity through its branded “Delta Sync” portal rather than allowing a simple Starlink experience.

Instead, the airline partnered with Amazon’s Project Kuiper—rebranded as Amazon Leo—for high-speed Wi-Fi on up to 500 aircraft, with rollout targeted for 2028. At the time of the announcement, Kuiper had roughly 300 satellites in orbit, while Starlink operated more than 10,400.

The use of the “Delta Sync” portal would not work for SpaceX, as Musk went on to say that:

“SpaceX requires that there be no annoying ‘portal’ to use Starlink. Starlink WiFi must just work effortlessly every time, as though you were at home. Delta wanted to make it painful, difficult and expensive for their customers. Hard to see how that is a winning strategy.”

Musk doubled down in a follow-up post:

“Yes, SpaceX deliberately accepted lower revenue deals with airlines in exchange for making Starlink super easy to use and available to all passengers.”

SpaceX has structured its airline agreements to prioritize zero-friction access—no captive portals, no SkyMiles logins, no paywalls or ads blocking basic connectivity.

While this means forgoing higher-margin deals that would let carriers monetize the service more aggressively, it ensures Starlink feels like home broadband at 35,000 feet. Passengers on partner airlines such as United, Qatar Airways, and Air France have already praised the service for enabling seamless video calls, streaming, and work mid-flight without interruptions.

Delta’s choice reflects a different philosophy. By keeping Wi-Fi behind its Delta Sync ecosystem, the airline aims to drive loyalty program engagement and control the digital passenger journey. Yet, critics argue this short-term control comes at the expense of immediate competitiveness.

Airlines already installing Starlink are pulling ahead in customer satisfaction surveys, while Delta passengers face years of reliance on slower, legacy systems until Leo launches.

SpaceX’s decision to trade revenue for simplicity will pay off in the longer term, as Starlink is already positioning itself as the default high-speed option for carriers that value passenger satisfaction over incremental fees.

Musk’s focus on creating not only a great service but also a reasonable user experience highlights SpaceX’s prowess with Starlink as it continues to expand across new partners and regions.

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