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SpaceX Crew Dragon NASA astronaut launch debut will carry a surprise payload

Crew Dragon's inaugural NASA astronaut launch is going to carry a surprise payload thanks to SpaceX. (SpaceX)

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SpaceX has plans to include a surprise payload aboard Crew Dragon’s inaugural NASA astronaut launch, scheduled to lift off as soon as May 27th.

Per a NASA update published on May 13th, SpaceX and the space agency remain on track for what will arguably be the company’s single most important mission since its founding in 2002. Over the last 6-9 years, depending on how one counts, SpaceX and NASA have worked relentlessly to develop the next-generation Crew Dragon spacecraft, a dramatically different variant of the extensively flown Cargo Dragon (Dragon 1).

Although the spacecraft’s next launch will be both its and SpaceX’s first crewed launch ever, Crew Dragon has already completed two successful abort tests in 2015 and 2020, as well as a flawless orbital launch debut in March 2019. Just shy of 16 months and no shortage of technical hurdles since that uncrewed orbital debut, the third Crew Dragon spacecraft completed by SpaceX (capsule C206) and a brand new Falcon 9 rocket are ready to make history. Now, on top of the many historic milestones attached to Crew Dragon’s Demo-2 mission, NASA astronauts Bob Behnken and Doug Hurley will be joined by a mosaic of Earth created by tens or even hundreds of thousands of students – both young and old – from around the world.

SpaceX plans to include a surprise payload on its first astronaut launch to celebrate the academic class of 2020. (SpaceX)

As of May 15th, per NASA’s latest blog post updates, SpaceX’s plethora of Crew Dragon Demo-2 hardware appears to be just shy of 100% ready for flight, at least from a technical perspective. As of May 12th, NASA and SpaceX officially cleared Crew Dragon’s interior and both astronauts’ space suits for flight, effectively closing out the crew capsule. That reusable Crew Dragon capsule was attached atop an expendable trunk section – responsible for providing power with a solar array and thermal management with radiators – around May 1st.

Crew Dragon capsule C206 was attached to its expendable trunk section around May 1st. (SpaceX)
Assigned to support Crew Dragon’s inaugural NASA astronaut launch, Falcon 9 booster B1058 is pictured here at Pad 39A on April 1st, 2020. (SpaceX)

Meanwhile, a brand new Falcon 9 Block 5 booster – B1058 – and expendable upper stage are just shy of ready to go inside SpaceX’s main Launch Complex 39A (Pad 39A) hangar. Both were shipped from California to Florida only after both their Merlin engines and each integrated stage completed static fire acceptance tests in McGregor, Texas. As of April 1st, they appeared to be just shy of fully integrated, with B1058 missing only its titanium grid fins (and possibly landing legs).

Now T-12 days to launch, SpaceX could attach the spacecraft to that Falcon 9 rocket at any moment – if it hasn’t already. Before the rocket is fully ready for launch, SpaceX will need to perform a routine wet dress rehearsal (WDR) and static fire test at Pad 39A – partially unique for Crew Dragon because the spacecraft attached during them. Given that Demo-2 is far from a normal SpaceX launch, Crew Dragon and Falcon 9 could roll out for that critical preflight test at any moment.

Crew Dragon C206 and Falcon 9 B1058 could roll out to Pad 39A at any point within the next ~5 days. (NASA)
NASA astronauts Bob Behnken and Doug Hurley will pilot Crew Dragon to the International Space Station (ISS) for the first time ever. (NASA)

NASA has assigned astronauts Bob Behnken and Doug Hurley to fly Crew Dragon’s inaugural crewed mission to the International Space Station (ISS) and both astronauts have been training more or less 24/7 for the last 12-18 months, as well as advising SpaceX on Crew Dragon’s design. Now, according to SpaceX, those astronauts will be joined by a mosaic image comprised of thousands of photos uploaded by students around the world, ranging from kindergarten to graduate school and more.

Deemed “Class of 2020”, the project is meant to celebrate the class of 2020 – anyone and everyone set to graduate this year. Although unmentioned, the celebration comes at a time when the coronavirus pandemic will almost certainly preclude or dramatically curtail (for good reason) large public gatherings for the sake of public health, disrupting or fully canceling graduation ceremonies around the world. SpaceX says that photos submitted by students will be added to a mosaic of Earth and “will be printed and flown aboard SpaceX’s Crew Dragon spacecraft during its upcoming mission to the International Space Station with NASA astronauts Bob Behnken and Doug Hurley on board.”

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An explorable mosaic is currently live on SpaceX’s official website and will eventually be printed and sent into orbit. (SpaceX)

While it won’t replace the events themselves, having a photo physically sent to space certainly won’t hurt for tens of thousands, hundreds of thousands, or maybe even millions of students around the world. If you are a student or know one, you can submit your photo at SpaceX.com/ClassOf2020 before the end of May 20th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla is improving Giga Berlin’s free “Giga Train” service for employees

With this initiative, Tesla aims to boost the number of Gigafactory Berlin employees commuting by rail while keeping the shuttle free for all riders.

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Credit: Jürgen Stegemann/LinkedIn

Tesla will expand its factory shuttle service in Germany beginning January 4, adding direct rail trips from Berlin Ostbahnhof to Giga Berlin-Brandenburg in Grünheide.

With this initiative, Tesla aims to boost the number of Gigafactory Berlin employees commuting by rail while keeping the shuttle free for all riders.

New shuttle route

As noted in a report from rbb24, the updated service, which will start January 4, will run between the Berlin Ostbahnhof East Station and the Erkner Station at the Gigafactory Berlin complex. Tesla stated that the timetable mirrors shift changes for the facility’s employees, and similar to before, the service will be completely free. The train will offer six direct trips per day as well.

“The service includes six daily trips, which also cover our shift times. The trains will run between Berlin Ostbahnhof (with a stop at Ostkreuz) and Erkner station to the Gigafactory,” Tesla Germany stated.

Even with construction continuing at Fangschleuse and Köpenick stations, the company said the route has been optimized to maintain a predictable 35-minute travel time. The update follows earlier phases of Tesla’s “Giga Train” program, which initially connected Erkner to the factory grounds before expanding to Berlin-Lichtenberg.

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Tesla pushes for majority rail commuting

Tesla began production at Grünheide in March 2022, and the factory’s workforce has since grown to around 11,500 employees, with an estimated 60% commuting from Berlin. The facility produces the Model Y, Tesla’s best-selling vehicle, for both Germany and other territories.

The company has repeatedly emphasized its goal of having more than half its staff use public transportation rather than cars, positioning the shuttle as a key part of that initiative. In keeping with the factory’s sustainability focus, Tesla continues to allow even non-employees to ride the shuttle free of charge, making it a broader mobility option for the area.

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Tesla Model 3 and Model Y dominate China’s real-world efficiency tests

The Tesla Model 3 posted 20.8 kWh/100 km while the Model Y followed closely at 21.8 kWh/100 km.

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Credit: Grok Imagine

Tesla’s Model 3 and Model Y once again led the field in a new real-world energy-consumption test conducted by China’s Autohome, outperforming numerous rival electric vehicles in controlled conditions. 

The results, which placed both Teslas in the top two spots, prompted Xiaomi CEO Lei Jun to acknowledge Tesla’s efficiency advantage while noting that his company’s vehicles will continue refining its own models to close the gap.

Tesla secures top efficiency results

Autohome’s evaluation placed all vehicles under identical conditions, such as a full 375-kg load, cabin temperature fixed at 24°C on automatic climate control, and a steady cruising speed of 120 km/h. In this environment, the Tesla Model 3 posted 20.8 kWh/100 km while the Model Y followed closely at 21.8 kWh/100 km, as noted in a Sina News report. 

These figures positioned Tesla’s vehicles firmly at the top of the ranking and highlighted their continued leadership in long-range efficiency. The test also highlighted how drivetrain optimization, software management, and aerodynamic profiles remain key differentiators in high-speed, cold-weather scenarios where many electric cars struggle to maintain low consumption.

Xiaomi’s Lei Jun pledges to continue learning from Tesla

Following the results, Xiaomi CEO Lei Jun noted that the Xiaomi SU7 actually performed well overall but naturally consumed more energy due to its larger C-segment footprint and higher specification. He reiterated that factors such as size and weight contributed to the difference in real-world consumption compared to Tesla. Still, the executive noted that Xiaomi will continue to learn from the veteran EV maker. 

“The Xiaomi SU7’s energy consumption performance is also very good; you can take a closer look. The fact that its test results are weaker than Tesla’s is partly due to objective reasons: the Xiaomi SU7 is a C-segment car, larger and with higher specifications, making it heavier and naturally increasing energy consumption. Of course, we will continue to learn from Tesla and further optimize its energy consumption performance!” Lei Jun wrote in a post on Weibo.

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Lei Jun has repeatedly described Tesla as the global benchmark for EV efficiency, previously stating that Xiaomi may require three to five years to match its leadership. He has also been very supportive of FSD, even testing the system in the United States.

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Elon Musk reveals what will make Optimus’ ridiculous production targets feasible

Musk recent post suggests that Tesla has a plan to attain Optimus’ production goals.

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Credit: Tesla Optimus/X

Elon Musk subtly teased Tesla’s strategy to achieve Optimus’ insane production volume targets. The CEO has shared his predictions about Optimus’ volume, and they are so ambitious that one would mistake them for science fiction.

Musk’s recent post on X, however, suggests that Tesla has a plan to attain Optimus’ production goals.

The highest volume product

Elon Musk has been pretty clear about the idea of Optimus being Tesla’s highest-volume product. During the Tesla 2025 Annual Shareholder Meeting, Musk stated that the humanoid robot will see “the fastest production ramp of any product of any large complex manufactured product ever,” starting with a one-million-per-year line at the Fremont Factory.

Following this, Musk stated that Giga Texas will receive a 10 million-per-year unit Optimus line. But even at this level, the Optimus ramp is just beginning, as the production of the humanoid robot will only accelerate from there. At some point, the CEO stated that a Mars location could even have a 100 million-unit-per-year production line, resulting in up to a billion Optimus robots being produced per year.

Self-replication is key

During the weekend, Musk posted a short message that hinted at Tesla’s Optimus strategy. “Optimus will be the Von Neumann probe,” the CEO wrote in his post. This short comment suggests that Tesla will not be relying on traditional production systems to make Optimus. The company probably won’t even hire humans to produce the humanoid robot at one point. Instead, Optimus robots could simply produce other Optimus robots, allowing them to self-replicate.

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The Von Neumann is a hypothetical self-replicating spacecraft proposed by the mathematician and physicist John von Neumann in the 1940s–1950s. The hypothetical machine in the concept would be able to travel to a new star system or location, land, mine, and extract raw materials from planets, asteroids, and moons as needed, use those materials to manufacture copies of itself, and launch the new copies toward other star systems. 

If Optimus could pull off this ambitious target, the humanoid robot would indeed be the highest volume product ever created. It could, as Musk predicted, really change the world.

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