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SpaceX Crew Dragon NASA astronaut launch debut will carry a surprise payload

Crew Dragon's inaugural NASA astronaut launch is going to carry a surprise payload thanks to SpaceX. (SpaceX)

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SpaceX has plans to include a surprise payload aboard Crew Dragon’s inaugural NASA astronaut launch, scheduled to lift off as soon as May 27th.

Per a NASA update published on May 13th, SpaceX and the space agency remain on track for what will arguably be the company’s single most important mission since its founding in 2002. Over the last 6-9 years, depending on how one counts, SpaceX and NASA have worked relentlessly to develop the next-generation Crew Dragon spacecraft, a dramatically different variant of the extensively flown Cargo Dragon (Dragon 1).

Although the spacecraft’s next launch will be both its and SpaceX’s first crewed launch ever, Crew Dragon has already completed two successful abort tests in 2015 and 2020, as well as a flawless orbital launch debut in March 2019. Just shy of 16 months and no shortage of technical hurdles since that uncrewed orbital debut, the third Crew Dragon spacecraft completed by SpaceX (capsule C206) and a brand new Falcon 9 rocket are ready to make history. Now, on top of the many historic milestones attached to Crew Dragon’s Demo-2 mission, NASA astronauts Bob Behnken and Doug Hurley will be joined by a mosaic of Earth created by tens or even hundreds of thousands of students – both young and old – from around the world.

SpaceX plans to include a surprise payload on its first astronaut launch to celebrate the academic class of 2020. (SpaceX)

As of May 15th, per NASA’s latest blog post updates, SpaceX’s plethora of Crew Dragon Demo-2 hardware appears to be just shy of 100% ready for flight, at least from a technical perspective. As of May 12th, NASA and SpaceX officially cleared Crew Dragon’s interior and both astronauts’ space suits for flight, effectively closing out the crew capsule. That reusable Crew Dragon capsule was attached atop an expendable trunk section – responsible for providing power with a solar array and thermal management with radiators – around May 1st.

Crew Dragon capsule C206 was attached to its expendable trunk section around May 1st. (SpaceX)
Assigned to support Crew Dragon’s inaugural NASA astronaut launch, Falcon 9 booster B1058 is pictured here at Pad 39A on April 1st, 2020. (SpaceX)

Meanwhile, a brand new Falcon 9 Block 5 booster – B1058 – and expendable upper stage are just shy of ready to go inside SpaceX’s main Launch Complex 39A (Pad 39A) hangar. Both were shipped from California to Florida only after both their Merlin engines and each integrated stage completed static fire acceptance tests in McGregor, Texas. As of April 1st, they appeared to be just shy of fully integrated, with B1058 missing only its titanium grid fins (and possibly landing legs).

Now T-12 days to launch, SpaceX could attach the spacecraft to that Falcon 9 rocket at any moment – if it hasn’t already. Before the rocket is fully ready for launch, SpaceX will need to perform a routine wet dress rehearsal (WDR) and static fire test at Pad 39A – partially unique for Crew Dragon because the spacecraft attached during them. Given that Demo-2 is far from a normal SpaceX launch, Crew Dragon and Falcon 9 could roll out for that critical preflight test at any moment.

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Crew Dragon C206 and Falcon 9 B1058 could roll out to Pad 39A at any point within the next ~5 days. (NASA)
NASA astronauts Bob Behnken and Doug Hurley will pilot Crew Dragon to the International Space Station (ISS) for the first time ever. (NASA)

NASA has assigned astronauts Bob Behnken and Doug Hurley to fly Crew Dragon’s inaugural crewed mission to the International Space Station (ISS) and both astronauts have been training more or less 24/7 for the last 12-18 months, as well as advising SpaceX on Crew Dragon’s design. Now, according to SpaceX, those astronauts will be joined by a mosaic image comprised of thousands of photos uploaded by students around the world, ranging from kindergarten to graduate school and more.

Deemed “Class of 2020”, the project is meant to celebrate the class of 2020 – anyone and everyone set to graduate this year. Although unmentioned, the celebration comes at a time when the coronavirus pandemic will almost certainly preclude or dramatically curtail (for good reason) large public gatherings for the sake of public health, disrupting or fully canceling graduation ceremonies around the world. SpaceX says that photos submitted by students will be added to a mosaic of Earth and “will be printed and flown aboard SpaceX’s Crew Dragon spacecraft during its upcoming mission to the International Space Station with NASA astronauts Bob Behnken and Doug Hurley on board.”

An explorable mosaic is currently live on SpaceX’s official website and will eventually be printed and sent into orbit. (SpaceX)

While it won’t replace the events themselves, having a photo physically sent to space certainly won’t hurt for tens of thousands, hundreds of thousands, or maybe even millions of students around the world. If you are a student or know one, you can submit your photo at SpaceX.com/ClassOf2020 before the end of May 20th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Tesla’s golden era is no longer a tagline

Tesla “golden era” teaser video highlights the future of transportation and why car ownership itself may be the next thing to change.

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Tesla Cybercab Golden Era is Here (Credit: Tesla)
Tesla Cybercab Golden Era is Here (Credit: Tesla)

The golden age of autonomous ridesharing is arriving, and Tesla is making sure we can all picture a future that looks like the future. A recent teaser posted to X shows a Cybercab parked outside a home, and with a clear message that your everyday life may soon look like this when the driverless vehicles shows up at your door.

Tesla has begun the rollout of its Robotaxi service across US cities, and the production of its dedicated, fully-autonomous Cybercab vehicle. The first Cybercab rolled off the Giga Texas assembly line on February 17, 2026, with volume production now targeted for this month. Additionally, the Robotaxi service built around it is already running, without human drivers, in US cities.

Tesla Cybercab production ignites with 60 units spotted at Giga Texas

The Cybercab is built without a steering wheel, pedals, or side mirrors, designed from the ground up for unsupervised autonomous operation. Musk described the manufacturing approach as closer to consumer electronics than traditional car production, targeting a cycle time of one unit every ten seconds at full scale.

Drone footage from April 13, 2026 captured over 50 Cybercab units on the Giga Texas campus, with several clustered near the crash testing facility. Musk has noted that Tesla plans to sell the Cybercab to consumers for under $30,000, and owners will be able to add their vehicles to the Tesla robotaxi network when not in personal use, potentially generating income to offset the vehicle’s purchase cost. That model changes the math on vehicle ownership in a meaningful way, making a car something closer to a depreciating asset that can also earn by paying itself off and generate a profit.

During Tesla’s Q4 earnings call, the company confirmed plans to expand the Robotaxi program to seven new cities in the first half of 2026, including Dallas, Houston, Phoenix, Miami, Orlando, Tampa, and Las Vegas. The service already runs without safety drivers in Austin, and public road testing of the Cybercab has expanded to five states, including California, Texas, New York, Illinois, and Massachusetts.

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Tesla’s last chance version of the flagship Model X is officially gone

The Signature Edition was no ordinary Model X Plaid. Offered exclusively by invitation to select existing Tesla owners, it represented the final production batch of the current-generation Model X before manufacturing at Fremont ends.

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Tesla enabled a last-chance version of its two flagship vehicles, the Model S and Model X, over the past few weeks. The Model X, the company’s original SUV, is officially gone.

Tesla has officially closed the book on its most exclusive send-off for the Model X. The limited-run Model X Signature Edition—priced at $159,420 before fees and limited to just 100 units—is now sold out, with reservations closed as of April 16.

The Signature Edition was no ordinary Model X Plaid. Offered exclusively by invitation to select existing Tesla owners, it represented the final production batch of the current-generation Model X before manufacturing at Fremont ends.

Every unit featured an exclusive Garnet Red exterior paint, unique badging, and a standard six-seat configuration. With full Plaid powertrain specs—Tri-Motor All-Wheel Drive, over 1,000 horsepower, and blistering acceleration—it was positioned as a collector’s item for loyalists who wanted one last shot at owning a piece of Tesla history.

The timing is no coincidence.

Tesla announced earlier this year that it would discontinue regular production of both the Model S and Model X to repurpose the Fremont factory’s dedicated lines for mass production of its Optimus humanoid robots.

Elon Musk has repeatedly emphasized that Optimus could ultimately become more valuable to the company than its vehicle business, with ambitions to build hundreds of thousands of units annually.

The Signature Editions served as a final “runout” series: 250 for the Model S and only 100 for the Model X, all built to the highest Plaid specification before the line is converted.

Deliveries of the remaining Signature units are scheduled to begin in May 2026. For buyers who secured one, it’s the ultimate swan song for a vehicle that helped define Tesla’s early luxury EV dominance.

Launched in 2015, the Model X introduced falcon-wing doors, a panoramic windshield, and class-leading performance that turned heads and set benchmarks. While newer models like the Cybertruck and refreshed Model Y have taken center stage, the Model X Plaid remained a halo product for those seeking maximum range, space, and speed in an SUV package.

With inventory of standard Model X units already nearly exhausted across the U.S., the rapid sell-out of the Signature Edition underscores enduring demand for Tesla’s premium flagships even as the company pivots toward robotics and autonomy.

For enthusiasts, these 100 garnet-red SUVs will likely become instant collector’s items—tangible reminders of the vehicles that built the brand before Tesla’s next chapter fully begins. The last chance is gone, but the legacy endures.

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Tesla Optimus V3 hand and arm details revealed in new patents

Two new patents, which were coincidentally filed on the same day as the “We, Robot” event back in October 2024, protect Tesla’s mechanically actuated, tendon-driven architecture.

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Credit: Tesla China

Tesla is planning to soon reveal its latest and greatest version of the Optimus humanoid robot, and a series of new patents for the hands and arms, with the former being, admittedly, one of the most challenging parts of developing the project.

Two new patents, which were coincidentally filed on the same day as the “We, Robot” event back in October 2024, protect Tesla’s mechanically actuated, tendon-driven architecture.

The designs relocate heavy actuators to the forearm, route cables through a sophisticated wrist design, and employ innovative joint assemblies to achieve human-like dexterity while enabling lightweight construction and high-volume manufacturing.

Core Tendon-Driven Hand Architecture

The primary patent, which is titled “Mechanically Actuated Robotic Hand,” details a cable/tendon-driven system.

Actuators are positioned in the forearm rather than the hand. Each finger features four degrees of freedom (DoF), while the wrist adds two more.

Three thin, flexible control cables (tendons) per finger extend from the forearm actuators, pass through the wrist, and connect to the finger segments. Integrated channels within the finger phalanges guide these cables selectively—routing behind some joints and forward of others—to enable independent bending without unintended motion.

Patent diagrams illustrate thick cable bundles emerging from the wrist into the palm and fingers, with labeled pivots and routing guides. This setup closely mirrors human forearm-muscle and tendon anatomy, where most hand control originates proximally.

Advanced Wrist Routing Innovation

One of the standout features is the wrist’s cable transition mechanism. Cables shift from a lateral stack on the forearm side to a vertical stack on the hand side through a specialized transition zone.

This geometry significantly reduces cable stretch, torque, friction, and crosstalk during combined yaw and pitch wrist movements — common failure points in simpler tendon systems that cause imprecise or jerky motion.

By minimizing these issues, the design supports smoother, more reliable multi-axis wrist operation, essential for complex real-world tasks.

Companion Patents on Appendage and Joint Design

Two supporting patents provide additional depth. “Robotic Appendage” covers the overall forearm-to-palm-to-finger assembly, with a palm body movably coupled to the forearm and finger phalanges linked by tensile cables returning to forearm actuators. Tensioning these cables repositions the phalanges precisely.

“Joint Assembly for Robotic Appendage” describes curved contact surfaces on mating structures paired with a composite flexible member. This allows smooth pivoting while maintaining consistent tension, enhancing durability, and simplifying assembly for mass production.

Executive Insights on Hand Development Challenges

Tesla executives have consistently described the hand as the most difficult component of Optimus.

Elon Musk has called it “the majority of the engineering difficulty of the entire robot,” emphasizing that human hands possess roughly 27–28 DoF with an intricate tendon network powered largely by forearm muscles. He has likened the challenge to something “harder than Cybertruck or Model X… somewhere between Model X and Starship.”

Elon Musk shares ridiculous fact about Optimus’ hand demos

In mid-2025, Musk acknowledged that Tesla was “struggling” to finalize the hand and forearm design. By early 2026, he stated that the company had overcome the “hardest” problems, including human-level manual dexterity, real-world AI integration, and volume production scalability.

He estimated the electromechanical hand represents about 60 percent of the overall Optimus challenge, compounded by the lack of an existing supply chain for such precision components.

These patents directly tackle the acknowledged pain points: relocating actuators reduces hand mass and inertia for better speed and efficiency; advanced wrist routing and joint geometry address friction and crosstalk; and simplified, stackable parts visible in the diagrams indicate readiness for high-volume manufacturing.

Implications for Optimus Production and Leadership

Collectively, the patents portray the Optimus v3 hand not as a mere prototype, but as a production-oriented system engineered from first principles.

The 22-DoF architecture, forearm-driven tendons, and crosstalk-minimizing wrist deliver a clear competitive edge in dexterity. They align with Musk’s view that high-volume manufacturing is one of the three critical elements missing from most other humanoid projects.

For Optimus to become the most capable humanoid robot, its hand needed to replicate the useful and applicable design of the human counterpart.

These filings demonstrate that Tesla has transformed years of engineering challenges into patented, elegant solutions — positioning the company strongly in the race toward general-purpose robotics.

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