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SpaceX, NASA blame Cargo Dragon leak on faulty valve, delay launch further

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NASA and SpaceX have delayed Cargo Dragon’s CRS-25 space station resupply mission another two weeks after the company narrowed down the cause of the spacecraft’s rare leak.

Instead of the mission’s original June 7th target, which was eventually pushed back to June 10th and then June 28th when SpaceX discovered signs of a possible fuel leak near one of the spacecraft’s many ‘Draco’ thrusters, NASA and SpaceX will now attempt to launch CRS-25 no earlier than (NET) July 11th.

That makes CRS-25 something exceptionally rare: a SpaceX launch delayed more than a month by an issue discovered just a few days before liftoff. Alongside its growing cadence and record of successful launches, Falcon 9 has quickly become one of the most reliable and on-time rockets currently operating. Once the rocket has been integrated, SpaceX will occasionally run into a day or two of delays caused by minor technical issues or poor weather, but anything more than a few days has become exceptionally rare.

A Crew Dragon fires its Draco maneuvering thrusters. (NASA)

The same has generally been true for Dragon and Dragon 2, although Dragon 2 spacecraft are much newer and less experienced than Falcon rockets and do often run into minor issues. However, it has been years since a Dragon mission was delayed multiple weeks just a few days before its initial launch target. CRS-25’s issues are extraordinarily rare for SpaceX.

On June 13th, NASA distributed an update on those issues, revealing that SpaceX had narrowed down the cause of the anomalous fuel vapor readings that delayed the launch to a single “Draco thruster valve inlet joint.” Dragon spacecraft have 16 Draco maneuvering thrusters, each of which has at least two “valve inlet joints” for fuel (monomethylhydrazine or MMH) and oxidizer (dinitrogen tetroxide or NTO).

Dragon’s smaller pressure-fed Draco thrusters operate at relatively low pressures, but the hypergolic (auto-igniting) fuel and oxidizer they burn are extremely uncooperative and corrosive and create tough conditions for valves to live and operate. In general, valves are already a major source of headaches in spaceflight, where the thermal and chemical environments are bipolar and unforgiving in the extreme, the stakes are about as high as they get, and basic realities of physics demand that all hardware be as light and minimal as possible.

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A flown Dragon 1 Draco thruster. The two nut-like pieces at the top are likely fuel and oxidizer inlet joints, with valves in the wider sections below them. The Draco thruster design has been quite stable for years, so there’s a good chance that Dragon 2 Dracos are nearly identical. (Pauline Acalin)

Given Draco’s impressive history, with hundreds of thrusters flown on dozens of different orbital Dragon missions since 2010, it’s likely that SpaceX will fix the problem without issue and prevent it from happening again. Still, the leak still serves as a reminder that making large and complex spacecraft work reliably is an immense challenge. When that spacecraft is meant to be reused, the difficulty is magnified even further.

One slight positive did come from the latest delay, however: SpaceX’s upcoming June 17th Starlink launch no longer has to worry about impinging upon a NASA Dragon launch just 11 days later. In fact, while unlikely, SpaceX may even have time for a second Starlink launch from Pad 39A to fill the slight gap CRS-25 has created in Falcon 9’s June manifest.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla lands approval for Robotaxi operation in third U.S. state

On Tuesday, Tesla officially received regulatory approval from the State of Arizona, making it the third state for the company to receive approval in.

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Tesla has officially landed approval to operate its Robotaxi ride-hailing service in its third U.S. state, as it has landed a regulatory green light from the State of Arizona’s Department of Transportation.

Tesla has been working to expand to new U.S. states after launching in Texas and California earlier this year. Recently, it said it was hoping to land in Nevada, Arizona, and Florida, expanding to five new cities in those three states.

On Tuesday, Tesla officially received regulatory approval from the State of Arizona, making it the third state for the company to receive approval in:

Tesla has also been working on approvals in Nevada and Florida, and it has also had Robotaxi test mules spotted in Pennsylvania.

The interesting thing about the Arizona approval is the fact that Tesla has not received an approval for any specific city; it appears that it can operate statewide. However, early on, Tesla will likely confine its operation to just one or two cities to keep things safe and controlled.

Over the past few months, Robotaxi mules have been spotted in portions of Phoenix and surrounding cities, such as Scottsdale, as the company has been attempting to cross off all the regulatory Ts that it is confronted with as it attempts to expand the ride-hailing service.

It appears the company will be operating it similarly to how it does in Texas, which differs from its California program. In Austin, there is no Safety Monitor in the driver’s seat, unless the route requires freeway travel. In California, there is always a Safety Monitor in the driver’s seat. However, this is unconfirmed.

Earlier today, Tesla enabled its Robotaxi app to be utilized for ride-hailing for anyone using the iOS platform.

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Tesla ride-hailing Safety Monitor dozes off during Bay Area ride

We won’t try to blame the camera person for the incident, because it clearly is not their fault. But it seems somewhat interesting that they did not try to wake the driver up and potentially contact Tesla immediately to alert them of the situation.

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Credit: u/ohmichael on Reddit

A Tesla Robotaxi Safety Monitor appeared to doze off during a ride in the California Bay Area, almost ironically proving the need for autonomous vehicles.

The instance was captured on camera and posted to Reddit in the r/sanfrancisco subreddit by u/ohmichael. They wrote that they have used Tesla’s ride-hailing service in the Bay Area in the past and had pleasant experiences.

However, this one was slightly different. They wrote:

“I took a Tesla Robotaxi in SF just over a week ago. I have used the service a few times before and it has always been great. I actually felt safer than in a regular rideshare.

This time was different. The safety driver literally fell asleep at least three times during the ride. Each time the car’s pay attention safety alert went off and the beeping is what woke him back up.

I reported it through the app to the Robotaxi support team and told them I had videos, but I never got a response.

I held off on posting anything because I wanted to give Tesla a chance to respond privately. It has been more than a week now and this feels like a serious issue for other riders too.

Has anyone else seen this happen?”

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My Tesla Robotaxi “safety” driver fell asleep
byu/ohmichael insanfrancisco

The driver eventually woke up after prompts from the vehicle, but it is pretty alarming to see someone like this while they’re ultimately responsible for what happens with the ride.

We won’t try to blame the camera person for the incident, because it clearly is not their fault. But it seems somewhat interesting that they did not try to wake the driver up and potentially contact Tesla immediately to alert them of the situation.

They should have probably left the vehicle immediately.

Tesla’s ride-hailing service in the Bay Area differs from the one that is currently active in Austin, Texas, due to local regulations. In Austin, there is no Safety Monitor in the driver’s seat unless the route requires the highway.

Tesla plans to remove the Safety Monitors in Austin by the end of the year.

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Tesla opens Robotaxi access to everyone — but there’s one catch

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Credit: Tesla

Tesla has officially opened Robotaxi access to everyone and everyone, but there is one catch: you have to have an iPhone.

Tesla’s Robotaxi service in Austin and its ride-hailing service in the Bay Area were both officially launched to the public today, giving anyone using the iOS platform the ability to simply download the app and utilize it for a ride in either of those locations.

It has been in operation for several months: it launched in Austin in late June and in the Bay Area about a month later. In Austin, there is nobody in the driver’s seat unless the route takes you on the freeway.

In the Bay Area, there is someone in the driver’s seat at all times.

The platform was initially launched to those who were specifically invited to Austin to try it out.

Tesla confirms Robotaxi is heading to five new cities in the U.S.

Slowly, Tesla launched the platform to more people, hoping to expand the number of rides and get more valuable data on its performance in both regions to help local regulatory agencies relax some of the constraints that were placed on it.

Additionally, Tesla had its own in-house restrictions, like the presence of Safety Monitors in the vehicles. However, CEO Elon Musk has maintained that these monitors were present for safety reasons specifically, but revealed the plan was to remove them by the end of the year.

Now, Tesla is opening up Robotaxi to anyone who wants to try it, as many people reported today that they were able to access the app and immediately fetch a ride if they were in the area.

We also confirmed it ourselves, as it was shown that we could grab a ride in the Bay Area if we wanted to:

The launch of a more public Robotaxi network that allows anyone to access it seems to be a serious move of confidence by Tesla, as it is no longer confining the service to influencers who are handpicked by the company.

In the coming weeks, we expect Tesla to then rid these vehicles of the Safety Monitors as Musk predicted. If it can come through on that by the end of the year, the six-month period where Tesla went from launching Robotaxi to enabling driverless rides is incredibly impressive.

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