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SpaceX, NASA blame Cargo Dragon leak on faulty valve, delay launch further

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NASA and SpaceX have delayed Cargo Dragon’s CRS-25 space station resupply mission another two weeks after the company narrowed down the cause of the spacecraft’s rare leak.

Instead of the mission’s original June 7th target, which was eventually pushed back to June 10th and then June 28th when SpaceX discovered signs of a possible fuel leak near one of the spacecraft’s many ‘Draco’ thrusters, NASA and SpaceX will now attempt to launch CRS-25 no earlier than (NET) July 11th.

That makes CRS-25 something exceptionally rare: a SpaceX launch delayed more than a month by an issue discovered just a few days before liftoff. Alongside its growing cadence and record of successful launches, Falcon 9 has quickly become one of the most reliable and on-time rockets currently operating. Once the rocket has been integrated, SpaceX will occasionally run into a day or two of delays caused by minor technical issues or poor weather, but anything more than a few days has become exceptionally rare.

A Crew Dragon fires its Draco maneuvering thrusters. (NASA)

The same has generally been true for Dragon and Dragon 2, although Dragon 2 spacecraft are much newer and less experienced than Falcon rockets and do often run into minor issues. However, it has been years since a Dragon mission was delayed multiple weeks just a few days before its initial launch target. CRS-25’s issues are extraordinarily rare for SpaceX.

On June 13th, NASA distributed an update on those issues, revealing that SpaceX had narrowed down the cause of the anomalous fuel vapor readings that delayed the launch to a single “Draco thruster valve inlet joint.” Dragon spacecraft have 16 Draco maneuvering thrusters, each of which has at least two “valve inlet joints” for fuel (monomethylhydrazine or MMH) and oxidizer (dinitrogen tetroxide or NTO).

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Dragon’s smaller pressure-fed Draco thrusters operate at relatively low pressures, but the hypergolic (auto-igniting) fuel and oxidizer they burn are extremely uncooperative and corrosive and create tough conditions for valves to live and operate. In general, valves are already a major source of headaches in spaceflight, where the thermal and chemical environments are bipolar and unforgiving in the extreme, the stakes are about as high as they get, and basic realities of physics demand that all hardware be as light and minimal as possible.

A flown Dragon 1 Draco thruster. The two nut-like pieces at the top are likely fuel and oxidizer inlet joints, with valves in the wider sections below them. The Draco thruster design has been quite stable for years, so there’s a good chance that Dragon 2 Dracos are nearly identical. (Pauline Acalin)

Given Draco’s impressive history, with hundreds of thrusters flown on dozens of different orbital Dragon missions since 2010, it’s likely that SpaceX will fix the problem without issue and prevent it from happening again. Still, the leak still serves as a reminder that making large and complex spacecraft work reliably is an immense challenge. When that spacecraft is meant to be reused, the difficulty is magnified even further.

One slight positive did come from the latest delay, however: SpaceX’s upcoming June 17th Starlink launch no longer has to worry about impinging upon a NASA Dragon launch just 11 days later. In fact, while unlikely, SpaceX may even have time for a second Starlink launch from Pad 39A to fill the slight gap CRS-25 has created in Falcon 9’s June manifest.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Ford is charging for a basic EV feature on the Mustang Mach-E

When ordering a new Ford Mustang Mach-E, you’ll now be hit with an additional fee for one basic EV feature: the frunk.

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Credit: Ford Motor Company

Ford is charging an additional fee for a basic EV feature on its Mustang Mach-E, its most popular electric vehicle offering.

Ford has shuttered its initial Model e program, but is venturing into a more controlled and refined effort, and it is abandoning the F-150 Lightning in favor of a new pickup that is currently under design, but appears to have some favorable features.

However, ordering a new Mustang Mach-E now comes with an additional fee for one basic EV feature: the frunk.

The frunk is the front trunk, and due to the lack of a large engine in the front of an electric vehicle, OEMs are able to offer additional storage space under the hood. There’s one problem, though, and that is that companies appear to be recognizing that they can remove it for free while offering the function for a fee.

Ford is charging $495 for the frunk.

Interestingly, the frunk size varies by vehicle, but the Mustang Mach-E features a 4.7 to 4.8 cubic-foot-sized frunk, which measures approximately 9 inches deep, 26 inches wide, and 14 inches high.

When the vehicle was first released, Ford marketed the frunk as the ultimate tailgating feature, showing it off as a perfect place to store and serve cold shrimp cocktail.

Ford Mach-E frunk is perfect for chowders and chicken wings, and we’re not even joking

It appears the decision to charge for what is a simple advantage of an EV is not going over well, as even Ford loyal customers say the frunk is a “basic expectation” of an EV. Without it, it seems as if fans feel the company is nickel-and-diming its customers.

It will be pretty interesting to see the Mach-E without a frunk, and while it should not be enough to turn people away from potentially buying the vehicle, it seems the decision to add an additional charge to include one will definitely annoy some customers.

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Tesla to improve one of its best features, coding shows

According to the update, Tesla will work on improving the headlights when coming into contact with highly reflective objects, including road signs, traffic signs, and street lights. Additionally, pixel-level dimming will happen in two stages, whereas it currently performs with just one, meaning on or off.

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Credit: @jojje167 on X

Tesla is looking to upgrade its Matrix Headlights, a unique and high-tech feature that is available on several of its vehicles. The headlights aim to maximize visibility for Tesla drivers while being considerate of oncoming traffic.

The Matrix Headlights Tesla offers utilize dimming of individual light pixels to ensure that visibility stays high for those behind the wheel, while also being considerate of other cars by decreasing the brightness in areas where other cars are traveling.

Here’s what they look like in action:

As you can see, the Matrix headlight system intentionally dims the area where oncoming cars would be impacted by high beams. This keeps visibility at a maximum for everyone on the road, including those who could be hit with bright lights in their eyes.

There are still a handful of complaints from owners, however, but Tesla appears to be looking to resolve these with the coming updates in a Software Version that is currently labeled 2026.2.xxx. The coding was spotted by X user BERKANT:

According to the update, Tesla will work on improving the headlights when coming into contact with highly reflective objects, including road signs, traffic signs, and street lights. Additionally, pixel-level dimming will happen in two stages, whereas it currently performs with just one, meaning on or off.

Finally, the new system will prevent the high beams from glaring back at the driver. The system is made to dim when it recognizes oncoming cars, but not necessarily objects that could produce glaring issues back at the driver.

Tesla’s revolutionary Matrix headlights are coming to the U.S.

This upgrade is software-focused, so there will not need to be any physical changes or upgrades made to Tesla vehicles that utilize the Matrix headlights currently.

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xAI’s Grok approved for Pentagon classified systems: report

Under the agreement, Grok can be deployed in systems handling classified intelligence analysis, weapons development, and battlefield operations. 

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Credit: xAI

Elon Musk’s xAI has signed an agreement with the United States Department of Defense (DoD) to allow Grok to be used in classified military systems.

Previously, Anthropic’s Claude had been the only AI system approved for the most sensitive military work, but a dispute over usage safeguards has reportedly prompted the Pentagon to broaden its options, as noted in a report from Axios.

Under the agreement, Grok can be deployed in systems handling classified intelligence analysis, weapons development, and battlefield operations. 

The publication reported that xAI agreed to the Pentagon’s requirement that its technology be usable for “all lawful purposes,” a standard Anthropic has reportedly resisted due to alleged ethical restrictions tied to mass surveillance and autonomous weapons use.

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Defense Secretary Pete Hegseth is scheduled to meet with Anthropic CEO Dario Amodei in what sources expect to be a tense meeting, with the publication hinting that the Pentagon could designate Anthropic a “supply chain risk” if the company does not lift its safeguards. 

Axios stated that replacing Claude fully might be technically challenging even if xAI or other alternative AI systems take its place. That being said, other AI systems are already in use by the DoD. 

Grok already operates in the Pentagon’s unclassified systems alongside Google’s Gemini and OpenAI’s ChatGPT. Google is reportedly close to an agreement that will result in Gemini being used for classified use, while OpenAI’s progress toward classified deployment is described as slower but still feasible. 

The publication noted that the Pentagon continues talks with several AI companies as it prepares for potential changes in classified AI sourcing.

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