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SpaceX rocket booster heads west for first California launch in more than a year
For the first time in more than 16 months, a SpaceX Falcon 9 rocket booster has been spotted heading west towards the company’s California pad, a sure sign that the next West Coast launch is just over the horizon.
First spotted in West Texas on August 20th, the Falcon 9 booster – wrapped in a class black plastic cocoon – was captured a second time three days later between Arizona and California. The rocket wrapped up the ~2600 kilometer (~1600 mi) journey from SpaceX’s McGregor, Texas development and test facilities early on August 24th, arriving at the company’s Vandenberg Air Force Base (VAFB) Space Launch Complex 4 (SLC-4) facilities.
At least according to publicly-available launch manifests, the unknown Falcon 9 booster will be spending a fair bit of time in SpaceX’s SLC-4E hangar before its first Californian launch. Still, considering that many misinterpreted a year-old regulatory document as confirmation of SpaceX’s permanent withdrawal from VAFB just earlier this month, a surprise booster arrival is an encouraging sign.
As of now, SpaceX has two or three possible West Coast missions scheduled in the last few months of 2020, but there’s a strong chance that they’ll suffer delays as they near their tentative launch dates. Up first is the joint NASA-ESA Sentinel 6A (Sentinel 6 Michael Freilich, Jason-CS A) ocean topography satellite, one of two new spacecraft meant to continue work done by the Jason-3 spacecraft (launched by SpaceX in 2016). According to a joint review completed on June 25th and referenced in an official document (PDF), SpaceX and NASA are working towards the first Sentinel 6A launch attempt no earlier than (NET) November 10th, 2020.
NASA awarded SpaceX the $97 million launch contract in 2017, all but guaranteeing that Sentinel 6A will fly on a brand new Falcon 9 booster. The fact that the booster spotted in transport over the last week was never seen East of Texas strongly implies that it’s a new Falcon 9 SpaceX tested in McGregor before shipping back to California, in which case Sentinel 6A is almost certainly SpaceX’s next VAFB launch.
In the likely event that the booster that arrived at VAFB on August 24th is unflown, it’s probably Falcon 9 B1063. Germany’s SARah-1 radar imaging satellite is possibly the only other West Coast launch on SpaceX’s manifest that could warrant sending a new booster to California, but recent signs point towards that ~2200 kg (4850 lb) spacecraft launching in Q1 2021 (a delay from Q4 2020) as part of a dedicated SpaceX rideshare mission.
Less likely, SARah-1 could have been manifested on SpaceX’s first dedicated rideshare mission, scheduled to launch in December 2020. Either way, as fairly complex and expensive one-off science spacecraft, both SARah-1 and Sentinel 6A are liable to slip right from their current launch targets, meaning that Falcon 9 B1063 will likely spend at least 2-3 months in storage between now and the start of its first launch flow.
Regardless of the payload or the first stage launching it, SpaceX shipped its former West Coast drone ship landing platform to Florida more than a year ago. Any Falcon 9 booster launching from California will thus have to be expended or land back on land at LZ-4.
While SpaceX and its mystery Falcon 9 booster wait for their next West Coast launch, the company will likely take advantage of the opportunity to familiarize an almost entirely new team of pad and launch engineers and technicians. After its June 2019 Radarsat Constellation Mission launch, SpaceX effectively mothballed its Vandenberg pad and either laid off or transferred the vast majority of employees specific to SLC-4. SpaceX began hiring to rebuild that team in early 2020.
Thanks to a major multi-launch US military contract SpaceX won just a few weeks ago, the company’s Vandenberg facilities are all but guaranteed to remain active – even if only intermittently so – for most of the 2020s.
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Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
