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SpaceX’s next Falcon 9 launches get a bit closer as hardware arrives in Florida

A Falcon 9 fairing half is pictured floating in the Pacific in 2018. SpaceX appears to have accepted delivery of two fresh halves at its Florida facilities around September 18th. (SpaceX)

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On September 18th, local Florida resident Andrew Stoltz happened to be at the exact right place and time to catch a new SpaceX Falcon 9 fairing on the last leg of its journey to Cape Canaveral.

Likely the payload fairing that will support one of three upcoming launches, this hardware at least partially symbolizes the imminent end of an almost unprecedented lull in launch activities, rivaled only by post-failure groundings in 2015 and 2016. Described earlier this month by SpaceX’s President and COO, the company’s rockets and launch sites are consistently ready and waiting on customer payloads for the first time ever.

Simultaneously, SpaceX is working to prepare its own long-term solution for similar customer-side lulls in launches, coming in the form of dozens upon dozens of internal Starlink satellite missions. Assuming every Starlink mission involves ~60 satellites and relies on Falcon 9, SpaceX will need to complete nearly 100 launches between now and 2024 and another ~100 by 2027, demanding an average of 2-4 launches per month.

SpaceX completed its last orbital launch on August 7th, placing the AMOS-17 communications satellite into a geostationary transfer orbit (GTO) on an exceedingly rare expendable Falcon 9. As of then, SpaceX’s next launch – an internal Starlink mission – was already expected no earlier than October and has since settled towards the end of the month. First reported by NASASpaceflight.com, the first Starlink v1.0 mission (AKA Starlink-1) is tentatively scheduled to launch no earlier than (NET) October 17th, followed by Starlink-2 NET November 4th and Starlink-3 NET late-November.

A general overview of Starlink’s bus, launch stack, and solar array. (SpaceX)

Of note, there have been whispers in the last few days that SpaceX’s next launch is not, in fact, a Starlink mission. Reading between the lines, only two possible spacecraft – JCSAT-18/Kacific-1 or South Korea’s ANASIS – are next on SpaceX’s manifest, the former of which is scheduled to launch no earlier than November 11th and the latter of which does not yet have a firm date.

Given that SpaceX is wrapping up the redesign and requalification work needed for Starlink to graduate from “v0.9” to “v1.0” and mass-producing high-performance spacecraft at an utterly unprecedented rate, the company’s next few Starlink launches are certainly at high risk of delay. For now, it’s safe to assume that the next SpaceX launch is still scheduled sometime in October until additional information is available. However, if rumors of the next mission not being Starlink are true, SpaceX’s next launch could come as late as mid-November.

Falcon 9 B1049 supported SpaceX’s inaugural Starlink launch in May 2019. (Tom Cross)

This would translate to a more than 90-day gap between launches for SpaceX, unprecedented for the company outside of Falcon 9’s two (of two) catastrophic failures. An in-flight failure during the June 2015 CRS-7 launch caused a delay of more than six months between launches, while Falcon 9’s on-pad Amos-6 anomaly grounded SpaceX for roughly 4.5 months. More likely than not, the 2-3 month lull is the consequence of an unprecedented lack of flight-ready customer satellites, as well as the not-quite-ready status of SpaceX’s own Starlink satellites.

Starlink thus wasn’t quite ready to fill the gap, but SpaceX wants that to change as soon as possible. President and COO Gwynne Shotwell revealed earlier this month that the company has up to 24 Starlink launches planned on top of its customer missions in 2020, the former of which would – on its own – handily defeat SpaceX’s current annual record of 21 launches. The plan is to mix in Starlink launches in such a way that SpaceX’s own launch needs create little to no disruption for the company’s paying customers.

For now, we’ll have to wait and see which upcoming mission the spotted Falcon fairing is meant to support. SpaceX has two flight-proven fairing halves after a successful second recovery last month, potentially meaning that the company could launch its first fully (or even just partially) flight-proven fairing as early as next month.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla AI5 chip nears completion, Elon Musk teases 9-month development cadence

The Tesla CEO shared his recent insights in a post on social media platform X.

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Credit: Tesla

Tesla’s next-generation AI5 chip is nearly complete, and work on its successor is already underway, as per a recent update from Elon Musk. 

The Tesla CEO shared his recent insights in a post on social media platform X.

Musk details AI chip roadmap

In his post, Elon Musk stated that Tesla’s AI5 chip design is “almost done,” while AI6 has already entered early development. Musk added that Tesla plans to continue iterating rapidly, with AI7, AI8, AI9, and future generations targeting a nine-month design cycle. 

He also noted that Tesla’s in-house chips could become the highest-volume AI processors in the world. Musk framed his update as a recruiting message, encouraging engineers to join Tesla’s AI and chip development teams.

Tesla community member Herbert Ong highlighted the strategic importance of the timeline, noting that faster chip cycles enable quicker learning, faster iteration, and a compounding advantage in AI and autonomy that becomes increasingly difficult for competitors to close.

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AI5 manufacturing takes shape

Musk’s comments align with earlier reporting on AI5’s production plans. In December, it was reported that Samsung is preparing to manufacture Tesla’s AI5 chip, accelerating hiring for experienced engineers to support U.S. production and address complex foundry challenges.

Samsung is one of two suppliers selected for AI5, alongside TSMC. The companies are expected to produce different versions of the AI5 chip, with TSMC reportedly using a 3nm process and Samsung using a 2nm process.

Musk has previously stated that while different foundries translate chip designs into physical silicon in different ways, the goal is for both versions of the Tesla AI5 chip to operate identically. AI5 will succeed Tesla’s current AI4 hardware, formerly known as Hardware 4, and is expected to support the company’s Full Self-Driving system as well as other AI-driven efforts, including Optimus.

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Tesla Model Y and Model 3 named safest vehicles tested by ANCAP in 2025

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025.

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Credit: ANCAP

The Tesla Model Y recorded the highest overall safety score of any vehicle tested by ANCAP in 2025. The Tesla Model 3 also delivered strong results, reinforcing the automaker’s safety leadership in Australia and New Zealand.

According to ANCAP in a press release, the Tesla Model Y achieved the highest overall weighted score of any vehicle assessed in 2025. ANCAP’s 2025 tests evaluated vehicles across four key pillars: Adult Occupant Protection, Child Occupant Protection, Vulnerable Road User Protection, and Safety Assist technologies.

The Model Y posted consistently strong results in all four categories, distinguishing itself through a system-based safety approach that combines structural crash protection with advanced driver-assistance features such as autonomous emergency braking, lane support, and driver monitoring. 

This marked the second time the Model Y has topped ANCAP’s annual safety rankings. The Model Y’s previous version was also ANCAP’s top performer in 2022.

The Tesla Model 3 also delivered a strong performance in ANCAP’s 2025 tests, contributing to Tesla’s broader safety presence across segments. Similar to the Model Y, the Model 3 also earned impressive scores across the ANCAP’s four pillars. This made the vehicle the top performer in the Medium Car category.  

ANCAP Chief Executive Officer Carla Hoorweg stated that the results highlight a growing industry shift toward integrated safety design, with improvements in technologies such as autonomous emergency braking and lane support translating into meaningful real-world protection.

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“ANCAP’s testing continues to reinforce a clear message: the safest vehicles are those designed with safety as a system, not a checklist. The top performers this year delivered consistent results across physical crash protection, crash avoidance and vulnerable road user safety, rather than relying on strength in a single area.

“We are also seeing increasing alignment between ANCAP’s test requirements and the safety technologies that genuinely matter on Australian and New Zealand roads. Improvements in autonomous emergency braking, lane support, and driver monitoring systems are translating into more robust protection,” Hoorweg said.

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Tesla Sweden uses Megapack battery to bypass unions’ Supercharger blockade

Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery.

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Credit: Tesla Charging/X

Tesla Sweden has successfully launched a new Supercharger station despite an ongoing blockade by Swedish unions, using on-site Megapack batteries instead of traditional grid connections. The workaround has allowed the Supercharger to operate without direct access to Sweden’s electricity network, which has been effectively frozen by labor action.

Tesla has experienced notable challenges connecting its new charging stations to Sweden’s power grid due to industrial action led by Seko, a major Swedish trade union, which has blocked all new electrical connections for new Superchargers. On paper, this made the opening of new Supercharger sites almost impossible.

Despite the blockade, Tesla has continued to bring stations online. In Malmö and Södertälje, new Supercharger locations opened after grid operators E.ON and Telge Nät activated the sites. The operators later stated that the connections had been made in error. 

More recently, however, Tesla adopted a different strategy altogether. Just before Christmas, Tesla went live with a new charging station in Arlandastad, outside Stockholm, by powering it with a Tesla Megapack battery, as noted in a Dagens Arbete (DA) report. 

Because the Supercharger station does not rely on a permanent grid connection, Tesla was able to bypass the blocked application process, as noted by Swedish car journalist and YouTuber Peter Esse. He noted that the Arlandastad Supercharger is likely dependent on nearby companies to recharge the batteries, likely through private arrangements.

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Eight new charging stalls have been launched in the Arlandastad site so far, which is a fraction of the originally planned 40 chargers for the location. Still, the fact that Tesla Sweden was able to work around the unions’ efforts once more is impressive, especially since Superchargers are used even by non-Tesla EVs.

Esse noted that Tesla’s Megapack workaround is not as easily replicated in other locations. Arlandastad is unique because neighboring operators already have access to grid power, making it possible for Tesla to source electricity indirectly. Still, Esse noted that the unions’ blockades have not affected sales as much.

“Many want Tesla to lose sales due to the union blockades. But you have to remember that sales are falling from 2024, when Tesla sold a record number of cars in Sweden. That year, the unions also had blockades against Tesla. So for Tesla as a charging operator, it is devastating. But for Tesla as a car company, it does not matter in terms of sales volumes. People charge their cars where there is an opportunity, usually at home,” Esse noted. 

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