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SpaceX’s next Falcon 9 launches get a bit closer as hardware arrives in Florida

A Falcon 9 fairing half is pictured floating in the Pacific in 2018. SpaceX appears to have accepted delivery of two fresh halves at its Florida facilities around September 18th. (SpaceX)

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On September 18th, local Florida resident Andrew Stoltz happened to be at the exact right place and time to catch a new SpaceX Falcon 9 fairing on the last leg of its journey to Cape Canaveral.

Likely the payload fairing that will support one of three upcoming launches, this hardware at least partially symbolizes the imminent end of an almost unprecedented lull in launch activities, rivaled only by post-failure groundings in 2015 and 2016. Described earlier this month by SpaceX’s President and COO, the company’s rockets and launch sites are consistently ready and waiting on customer payloads for the first time ever.

Simultaneously, SpaceX is working to prepare its own long-term solution for similar customer-side lulls in launches, coming in the form of dozens upon dozens of internal Starlink satellite missions. Assuming every Starlink mission involves ~60 satellites and relies on Falcon 9, SpaceX will need to complete nearly 100 launches between now and 2024 and another ~100 by 2027, demanding an average of 2-4 launches per month.

SpaceX completed its last orbital launch on August 7th, placing the AMOS-17 communications satellite into a geostationary transfer orbit (GTO) on an exceedingly rare expendable Falcon 9. As of then, SpaceX’s next launch – an internal Starlink mission – was already expected no earlier than October and has since settled towards the end of the month. First reported by NASASpaceflight.com, the first Starlink v1.0 mission (AKA Starlink-1) is tentatively scheduled to launch no earlier than (NET) October 17th, followed by Starlink-2 NET November 4th and Starlink-3 NET late-November.

A general overview of Starlink’s bus, launch stack, and solar array. (SpaceX)

Of note, there have been whispers in the last few days that SpaceX’s next launch is not, in fact, a Starlink mission. Reading between the lines, only two possible spacecraft – JCSAT-18/Kacific-1 or South Korea’s ANASIS – are next on SpaceX’s manifest, the former of which is scheduled to launch no earlier than November 11th and the latter of which does not yet have a firm date.

Given that SpaceX is wrapping up the redesign and requalification work needed for Starlink to graduate from “v0.9” to “v1.0” and mass-producing high-performance spacecraft at an utterly unprecedented rate, the company’s next few Starlink launches are certainly at high risk of delay. For now, it’s safe to assume that the next SpaceX launch is still scheduled sometime in October until additional information is available. However, if rumors of the next mission not being Starlink are true, SpaceX’s next launch could come as late as mid-November.

Falcon 9 B1049 supported SpaceX’s inaugural Starlink launch in May 2019. (Tom Cross)

This would translate to a more than 90-day gap between launches for SpaceX, unprecedented for the company outside of Falcon 9’s two (of two) catastrophic failures. An in-flight failure during the June 2015 CRS-7 launch caused a delay of more than six months between launches, while Falcon 9’s on-pad Amos-6 anomaly grounded SpaceX for roughly 4.5 months. More likely than not, the 2-3 month lull is the consequence of an unprecedented lack of flight-ready customer satellites, as well as the not-quite-ready status of SpaceX’s own Starlink satellites.

Starlink thus wasn’t quite ready to fill the gap, but SpaceX wants that to change as soon as possible. President and COO Gwynne Shotwell revealed earlier this month that the company has up to 24 Starlink launches planned on top of its customer missions in 2020, the former of which would – on its own – handily defeat SpaceX’s current annual record of 21 launches. The plan is to mix in Starlink launches in such a way that SpaceX’s own launch needs create little to no disruption for the company’s paying customers.

For now, we’ll have to wait and see which upcoming mission the spotted Falcon fairing is meant to support. SpaceX has two flight-proven fairing halves after a successful second recovery last month, potentially meaning that the company could launch its first fully (or even just partially) flight-proven fairing as early as next month.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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