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SpaceX’s first Block 5 Falcon Heavy days away from critical static fire test

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The first commercial launch of SpaceX’s Falcon Heavy rocket – this time in a Block 5 configuration – is as few as ten days away from a targeted window beginning at 6:36 pm EST (22:36 UTC), April 7th. That target hinges on whether Falcon Heavy is ready and able to roll out to Pad 39A and successfully conduct its first integrated static fire, currently scheduled on April 1st.

The payload for this mission – communications satellite Arabsat 6A – had its original Lockheed Martin manufacturing and SpaceX launch contracts signed back in the first half of 2015, while the 6000 kg (13,200 lb) spacecraft was effectively completed once it was shipped from California to Florida at the start of 2019. After approximately 12 months of delays from an original launch target shortly after Falcon Heavy’s 2018 debut, Arabsat 6A’s four-year journey will hopefully reach completion in a geostationary transfer orbit. At the same time, the US Air Force says that it will be watching this launch – and the one meant to follow soon after – as a critical test along the path to fully certifying the powerful rocket for military launches.

As a pathfinder for an unproven rocket, SpaceX’s first Falcon Heavy launch suffered a number of likely minor to moderate anomalies as company engineers and technicians learned for the first time how the rocket actually behaves in the real world, under real-world conditions and operations. Case in point, the first integrated Falcon Heavy was taken through its first wet-dress rehearsal – in which the vehicle is filled with a flight load of fuel and oxidizer – on January 11th. An anomaly required additional work and took nearly two weeks to resolve, culminating in the rocket’s first (and successful) static fire on January 24th. An additional two weeks after that, SpaceX went ahead with the first attempted launch of Falcon Heavy with great success, pushing the T-0 back several hours due to weather but ultimately completed an almost flawless debut, aside from an anomaly that caused the center core to impact the ocean surface at high speeds.

Despite the invaluable experience gained by those orchestrating the launch and those who built the vehicle, Falcon Heavy’s second launch may result in similar teething pains, particularly due to the fact that the rocket’s complete upgrade to Block 5 hardware likely necessitated significant design changes across the board. In other words, the rocket SpaceX aims to launch in early April may be quite a bit different from the vehicle that launched 14 months prior, creating much of the same uncertainty inherent in the first launch(es) of any new rocket. Still, many of the complex boosters’ connection and separation mechanisms that were flight-tested for the first time that February were likely more or less unchanged in the move from Block 2/3 to Block 5 hardware.

Falcon Heavy prior to its first static fire test, January 2018. (SpaceX)

“Again, I don’t want to tempt fate. But this is a much stronger octaweb structure. It’s made of a much higher strength of bolted aluminum. A 7000 series instead of a 2000 series. So the strength of the octaweb is dramatically greater. It also has quite a bit of thermal protection in case there’s say, an engine fire, or something like that. Such that it does not melt the octaweb.” – SpaceX CEO Elon Musk, May 2018

“Biggest process change [for Block 5] was eliminating Tig welding of the thrust structure or “Octaweb” and the move to a bolted design but this made it much easier and faster to produce overall as well.” – SpaceX VP of Production Andy Lambert, April 2018

A step further, SpaceX CEO Elon Musk has indicated that one major section of Block 5 upgrades – moving from a welded to a bolted thrust structure (i.e. octaweb) – was expected to be a boon for Falcon Heavy, while also making octawebs far easier to manufacture, assemble, and even disassemble. According to Musk, new bolted octawebs are also “dramatically” stronger, a boon for Falcon Heavy boosters – particularly the center core – that need to survive forces multiple times stronger than those subjected upon Falcon 9 first stages.

Falcon 9’s engine section is an extremely strong structure known as an octaweb. (SpaceX)

Meanwhile, according to comments made by Air Force officials to Spaceflight Now, the USAF is looking at SpaceX’s Arabsat 6A and subsequent STP-2 Falcon Heavy launches as critical steps along the way to fully certifying the rocket for valuable military payloads. Currently, the only option available for military and NRO payloads past a certain weight or in need of exceptionally high-energy orbits is ULA’s Delta IV Heavy rocket, an extremely expensive ($300M+ per launch) rocket with a bad track record of schedule reliability.

An Air Force spokesperson this week confirmed the agreement to use previously-flown side boosters for the STP-2 mission. The center core will be new for the Arabsat 6A and STP-2 launches.

“This provides an early opportunity for the Air Force to understand the process for using previously-flown hardware with the goal to open future EELV missions to reusable launch vehicles,” the spokesperson said in response to an inquiry from Spaceflight Now.

Given that STP-2 will need to reuse both of the Arabsat 6A Falcon Heavy’s side boosters, the USAF official also specifically noted that the military branch would be examining SpaceX’s refurbishment processes and the performance of the flight-proven stages with the intention of ultimately allowing reused rockets to launch military satellites. As such, the successful launch, landing, refurbishment, and re-launch of both Falcon Heavy side boosters (B1052 & B1053) will be doubly critical for SpaceX.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX just launched its secret Starfall saucer again

SpaceX launched its Starfall capsule again on Bandwagon-5, this time listed openly beside rideshare customers.

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An artist’s illustration of a SpaceX Starfall capsule reentering Earth’s atmosphere. (Image: SpaceX)
An artist’s illustration of a SpaceX Starfall capsule reentering Earth’s atmosphere. (Image: SpaceX)

SpaceX launched its Starfall reentry capsule for the second time on Tuesday morning, flying it as the payload of the Bandwagon-5 rideshare mission. Falcon 9 lifted off from Space Launch Complex 40 in Florida at 7:04 a.m. ET with 32 payloads, and the first stage booster, on its 19th flight, landed on the droneship A Shortfall of Gravitas about nine minutes later.

Starfall was scheduled to separate last, 2 hours and 48 minutes after liftoff. The final customer satellite on SpaceX’s mission timeline comes off the upper stage about an hour and nine minutes in, which left a long gap before the capsule was due to be released alone. SpaceX later posted that the payload deployment sequence is complete. At liftoff, the company said Starfall “enables affordable, routine access to a microgravity environment, providing unique opportunities for on-orbit manufacturing, scientific research, and testing.”

As Teslarati reported before the first Starfall flight, SpaceX made no public announcement about the vehicle then, and nearly everything known came from FAA and FCC filings. This time Starfall is an item name on the official mission page, listed beside paying rideshare customers. SpaceX has still not said what, if anything, is aboard this Starfall, Spaceflight Now noted.

The FAA’s environmental assessment from May describes a disk about 10.2 feet wide and 2.5 feet tall that weighs roughly 4,600 pounds and can bring 2,200 pounds of payload back to Earth.

Interestingly, the same rocket also carries a competitor’s hardware. Varda Space Industries launched its W-Series 7 capsule on Bandwagon-5, a spacecraft about three times smaller than Starfall that will test whether microgravity can improve the solubility of a cancer drug called Protac. It is Varda’s ninth reentry capsule, and W-8 and W-9 launched earlier this month on Transporter-18. SpaceX has been Varda’s launch provider since the company’s first Falcon 9 rideshare contract in 2021.

SpaceX has not published where or how this Starfall will come down. The preview we ran in June described a recovery from the Pacific Ocean, and the company has not said whether this flight follows the same plan. The launch also arrives hours before SpaceX posts its third quarter results after the market closes, a report we previewed earlier this week.

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Elon Musk

Elon Musk will give ‘every kid in America’ a SpaceX share in 2027

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Credit: Grok Imagine

Elon Musk said he is planning to give “every one of his SpaceX shares to every kid in America” in 2027, stating that “this will be the first of many.”

SpaceX went public earlier this year, and its stock price has been relatively stable since leveling off shortly after its IPO. Based on its current price, it’s a gift of just over $10 billion to children across the United States.

It appears to be closely related to President Donald Trump’s bank accounts for children, which were set up earlier this year as Trump Accounts.

Just hours earlier, Anthropic had announced the establishment of its Anthropic Public Benefit Fund, “a new wholly-owned entity dedicated entirely to public benefit.” Musk responded by stating he recommended “giving the shares directly to the public,” and that he would be doing it that way.

Just a little bit later, Musk said children across the U.S. would be getting a share from him:

There are roughly 70 million children, meaning someone under the age of 18, in the United States, according to the Federal Interagency Forum on Child and Family Statistics. Musk’s ownership of SpaceX stock shows he has around 849 million Class A shares of SpaceX stock, according to filings with the SEC.

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Investor's Corner

SpaceX’s biggest earnings test yet lands Tuesday, and Tesla shareholders should be watching

SpaceX reports earnings Tuesday as Wall Street watches AI spending, Starlink growth and Tesla merger

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SpaceX reports third quarter results after the market closes Tuesday, with a webcast at 4:30 p.m. ET streamed on X, and Tesla follows a day later. Bloomberg consensus, cited by Pepperstone, calls for revenue of $12.89 billion, adjusted EBITDA of $6.62 billion and adjusted EPS near $0.15. That would be about 65% growth from the second quarter and SpaceX’s first profitable quarter since its IPO. Analysts expect roughly $6.4 billion from AI and $4.9 billion from Starlink, which is projected to reach 14.3 million consumer subscribers. Capital spending is forecast at $19.6 billion, leaving free cash flow near negative $11.6 billion.

The numbers matter because SpaceX has spent months trying to win over a skeptical market. It priced its record IPO at $135, spiked to $225.64, then sank near $105 in early August. Friday’s close of $146.03 sits about 28% below the June high. The Q2 report beat on revenue at $7.8 billion and put Starlink at 12 million subscribers, but $18.4 billion of capex hurt the stock. Since then SpaceX reached orbit on Starship Flight 14 with 26 Starlink V3 satellites, agreed to buy 800 MHz spectrum for about $8 billion as part of its Starlink Mobile push, and signed a fourth compute hosting deal in four months worth roughly $13 billion a year from December. Management is targeting more than 2 gigawatts of compute by year end and a $100 billion annualized revenue run rate. Evercore ISI, which raised its target to $275, said the quarter may be judged more on those targets than the reported figures

All of this sits under the Tesla merger question. Barclays analyst Dan Levy expects an all stock deal in which SpaceX buys Tesla at a premium, using reference values of $2.1 trillion and $1.5 trillion, and said an announcement would need to come by late October or early November to be voted on at Tesla’s December 6 annual meeting. Barclays estimates Musk would hold about 37% of the combined company and 56% of the votes. Musk said in July that combining companies cannot be discussed on an earnings call, but an investor question asking when SpaceX will merge with Tesla is sitting on SpaceX’s Q&A platform, and Teslarati has tracked how the Roadster demo revived the talk.

If a deal happens, Tuesday’s result would effectively set the price Tesla holders would receive. Their shares would convert into SpaceX stock, along with exposure to a company with a heavy investment on AI, while Tesla itself expects 2026 capex above $25 billion. A strong quarter and calmer spending would make that exchange easier to sell. Another round of heavy capex and a falling stock would make it harder.

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