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SpaceX’s first Block 5 Falcon Heavy days away from critical static fire test

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The first commercial launch of SpaceX’s Falcon Heavy rocket – this time in a Block 5 configuration – is as few as ten days away from a targeted window beginning at 6:36 pm EST (22:36 UTC), April 7th. That target hinges on whether Falcon Heavy is ready and able to roll out to Pad 39A and successfully conduct its first integrated static fire, currently scheduled on April 1st.

The payload for this mission – communications satellite Arabsat 6A – had its original Lockheed Martin manufacturing and SpaceX launch contracts signed back in the first half of 2015, while the 6000 kg (13,200 lb) spacecraft was effectively completed once it was shipped from California to Florida at the start of 2019. After approximately 12 months of delays from an original launch target shortly after Falcon Heavy’s 2018 debut, Arabsat 6A’s four-year journey will hopefully reach completion in a geostationary transfer orbit. At the same time, the US Air Force says that it will be watching this launch – and the one meant to follow soon after – as a critical test along the path to fully certifying the powerful rocket for military launches.

As a pathfinder for an unproven rocket, SpaceX’s first Falcon Heavy launch suffered a number of likely minor to moderate anomalies as company engineers and technicians learned for the first time how the rocket actually behaves in the real world, under real-world conditions and operations. Case in point, the first integrated Falcon Heavy was taken through its first wet-dress rehearsal – in which the vehicle is filled with a flight load of fuel and oxidizer – on January 11th. An anomaly required additional work and took nearly two weeks to resolve, culminating in the rocket’s first (and successful) static fire on January 24th. An additional two weeks after that, SpaceX went ahead with the first attempted launch of Falcon Heavy with great success, pushing the T-0 back several hours due to weather but ultimately completed an almost flawless debut, aside from an anomaly that caused the center core to impact the ocean surface at high speeds.

Despite the invaluable experience gained by those orchestrating the launch and those who built the vehicle, Falcon Heavy’s second launch may result in similar teething pains, particularly due to the fact that the rocket’s complete upgrade to Block 5 hardware likely necessitated significant design changes across the board. In other words, the rocket SpaceX aims to launch in early April may be quite a bit different from the vehicle that launched 14 months prior, creating much of the same uncertainty inherent in the first launch(es) of any new rocket. Still, many of the complex boosters’ connection and separation mechanisms that were flight-tested for the first time that February were likely more or less unchanged in the move from Block 2/3 to Block 5 hardware.

Falcon Heavy prior to its first static fire test, January 2018. (SpaceX)

“Again, I don’t want to tempt fate. But this is a much stronger octaweb structure. It’s made of a much higher strength of bolted aluminum. A 7000 series instead of a 2000 series. So the strength of the octaweb is dramatically greater. It also has quite a bit of thermal protection in case there’s say, an engine fire, or something like that. Such that it does not melt the octaweb.” – SpaceX CEO Elon Musk, May 2018

“Biggest process change [for Block 5] was eliminating Tig welding of the thrust structure or “Octaweb” and the move to a bolted design but this made it much easier and faster to produce overall as well.” – SpaceX VP of Production Andy Lambert, April 2018

A step further, SpaceX CEO Elon Musk has indicated that one major section of Block 5 upgrades – moving from a welded to a bolted thrust structure (i.e. octaweb) – was expected to be a boon for Falcon Heavy, while also making octawebs far easier to manufacture, assemble, and even disassemble. According to Musk, new bolted octawebs are also “dramatically” stronger, a boon for Falcon Heavy boosters – particularly the center core – that need to survive forces multiple times stronger than those subjected upon Falcon 9 first stages.

Falcon 9’s engine section is an extremely strong structure known as an octaweb. (SpaceX)

Meanwhile, according to comments made by Air Force officials to Spaceflight Now, the USAF is looking at SpaceX’s Arabsat 6A and subsequent STP-2 Falcon Heavy launches as critical steps along the way to fully certifying the rocket for valuable military payloads. Currently, the only option available for military and NRO payloads past a certain weight or in need of exceptionally high-energy orbits is ULA’s Delta IV Heavy rocket, an extremely expensive ($300M+ per launch) rocket with a bad track record of schedule reliability.

An Air Force spokesperson this week confirmed the agreement to use previously-flown side boosters for the STP-2 mission. The center core will be new for the Arabsat 6A and STP-2 launches.

“This provides an early opportunity for the Air Force to understand the process for using previously-flown hardware with the goal to open future EELV missions to reusable launch vehicles,” the spokesperson said in response to an inquiry from Spaceflight Now.

Given that STP-2 will need to reuse both of the Arabsat 6A Falcon Heavy’s side boosters, the USAF official also specifically noted that the military branch would be examining SpaceX’s refurbishment processes and the performance of the flight-proven stages with the intention of ultimately allowing reused rockets to launch military satellites. As such, the successful launch, landing, refurbishment, and re-launch of both Falcon Heavy side boosters (B1052 & B1053) will be doubly critical for SpaceX.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX’s Starfall just went from secret to storefront

SpaceX now pitches Starfall missions with 1,000 kg payloads, weeks of microgravity, and Starlink connectivity.

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An artist’s illustration of a SpaceX Starfall capsule reentering Earth’s atmosphere. (Image: SpaceX)

SpaceX has put up a dedicated commercial page for Starfall, its disk shaped reentry capsule, laying out for the first time what customers actually get when they book a flight. The page, live at spacex.com/starfall, pitches “affordable, routine access to microgravity” and invites companies to get in touch about flying manufacturing, research or testing payloads.

The specs are short and specific. Each Starfall mission carries up to 1,000 kg of payload, supplies 1 kW of power and connects through an Ethernet interface. Mission length is tailored to the customer, and the payload stays online the entire time through Starlink, which means researchers can pull data from an experiment while it is still in orbit instead of waiting for splashdown.

SpaceX is launching a secret spacecraft that could change how things are made in space

SpaceX is aiming the service at three markets. Biomedical customers are told they can grow stem cell organoids, replacement tissue and layered biomaterials. Pharmaceutical companies are pitched on protein and small molecule drug crystals, which form smaller and more uniform shapes without gravity driven convection. Materials science rounds out the list, with semiconductors and other next generation materials grown in vacuum and microgravity.

The page also makes clear which rocket SpaceX is counting on. “By launching on Starship, Starfall brings a reliable and scalable cadence previously unavailable to the market,” the company wrote, contrasting weeks of continuous microgravity with the seconds offered by drop towers and parabolic flights. No price or first operational flight date is listed.

The commercial push is a sharp turn from how Starfall started. SpaceX said almost nothing about the capsule ahead of its first flight in June, and nearly everything known came from FAA and FCC filings describing a disk about 10.2 feet wide and 2.5 feet tall that can return 2,200 pounds of cargo. By its second flight on the Bandwagon-5 rideshare in October, Starfall was listed by name on the mission page, though SpaceX still did not say what it carried.

Customers appear to be lining up. SpaceX said in its third quarter results that it signed three commercial Starfall missions during the quarter. On the earnings call, President Gwynne Shotwell described the capsule as providing “routine relatively low cost access to microgravity environments for scientific research, including improving our understanding of diseases like cancer and diabetes,” and said the three new missions would fly on Starship.

The branding effort extends past the website. SpaceX added a Starfall T-shirt to its online store on Monday as part of a batch of new merchandise, giving the program a place next to Starship, Starlink and Starshield in the company’s lineup.

The move also puts SpaceX in more direct competition with companies it launches. Varda Space Industries, which has built much of the in-space manufacturing market so far, flew its W-Series 7 capsule on the same Bandwagon-5 mission as Starfall in October. Varda’s capsules are roughly three times smaller than Starfall, and SpaceX controls the ride to orbit for both.

Starfall’s near term cadence depends on Starship. SpaceX is preparing for Flight 15 after completing static fires of Ship 42 and its Super Heavy booster in late October, and is aiming to catch both stages with the launch tower on that flight.

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Grok Bot users hit with weekly limits early, Elon Musk explains what happened

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Credit: Grok Bot

Elon Musk said weeks ago during SpaceX’s third-quarter earnings call that the company’s Grok Bot, its autonomous AI Agent platform, was showing “the fastest growth of a product” that he’d ever seen in his life.

Now, SpaceXSI is scaling back Grok Bot users’ weekly limits, much to the surprise of those who have relied on it to take away monotonous tasks in their lives.

Elon Musk’s terse November 1 reply on X captured a sharp tension in the early days of agentic AI. Responding to a user who asked for a Grok Bot usage reset after hitting 100 percent with four days still left on the weekly cycle, Musk wrote: “The cost of serving Grok Bot was unsustainably high relative to revenue.”

The post arrived amid a wave of similar complaints from paying subscribers whose meters had jumped unexpectedly toward or to the limit, sometimes overnight and with little corresponding activity. It also stood in clear contrast to statements Musk had made only days and weeks earlier.

On the SpaceX third-quarter earnings call in mid-to-late October, Musk had described Grok Bot in almost the opposite terms. He called it “the fastest growth of a product that I’ve ever seen in my life” and said he had “never seen anything grow this fast.”

Company figures put paid weekly users at roughly 800,000 earlier in the month, more than doubling over the prior period. Daily active users had climbed from under 100,000 in early September to over 600,000 by late October.

Musk emphasized that the product has no free tier and that users appear to be getting real value beyond what they pay. In other remarks, he noted that usage per user was rising rather than declining, the opposite of the usual decay pattern for new software.

Grok Bot, launched around August, functions as an always-available agent with its own persistent cloud computer; it can schedule, research, shop, browse, and execute multi-step workflows even after the user steps away. Access is bundled into X subscription tiers (roughly $30, $100, and $200 per month) and certain Cursor plans, drawing from shared weekly usage pools whose exact sizes have not been publicly detailed.

The economics of that model are what Musk’s November 1 post put in the spotlight. Agentic systems burn far more compute than ordinary chatbot exchanges. Each task can trigger repeated model calls, tool use, web actions, and sustained background work.

When growth is as rapid as Musk celebrated, the absolute compute bill scales quickly even if average revenue per user stays fixed under flat monthly subscriptions. Industry observers noted the opportunity cost as well: the same GPUs can be rented to other AI labs at higher rates.

A simple back-of-the-envelope comparison circulating after the post illustrated the gap: if every reported daily user paid the top tier, annualized subscription revenue would still be modest relative to the scale of compute infrastructure SpaceX is building and leasing to companies like Anthropic.

Some users also reported possible dashboard anomalies around the same period, though Musk’s framing treated the underlying cost-revenue imbalance as the core issue rather than a pure metering glitch.

The juxtaposition is the core of this exchange. Within roughly two weeks of publicly framing Grok Bot as an unprecedented success with strong unit economics and no free tier, Musk acknowledged that serving the same product had become unsustainable relative to the revenue it generates.

For the broader industry, the episode underscores a structural challenge of the agent era: demand is real and growing faster than many expected, yet the cost of fulfilling that demand through always-on, multi-step agents can outrun subscription pricing before companies can adjust limits, introduce metered billing, or raise prices.

Musk’s reply did not promise an immediate reset or higher allowances; it simply stated the constraint. In doing so, it supplied a rare, explicit public data point on the unit economics of a high-profile AI agent just as adoption numbers were still being celebrated as the fastest in Musk’s experience.

The tension between rapid, paid growth and the compute required to deliver it is now on the record.

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Elon Musk calls Earth’s data centers “peanuts” next to what SpaceX is planning in orbit

Elon Musk says SpaceX capex efficiency is underestimated as orbital data centers loom by 2028.

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Elon Musk is pushing back on one of the biggest worries hanging over SpaceX stock. In a reply on X on Sunday, Musk said the company’s capital expenditure efficiency is severely underestimated. He was responding to a Milk Road Stocks post citing analyst Kyle Reidhead, who estimates SpaceX will need to spend roughly $470 billion over the next five quarters.

Reidhead built that figure around the target SpaceX set on its third quarter earnings call: 13 gigawatts or more of compute by the end of 2027. In his breakdown, Nvidia captures 83 to 89 percent of the spending. SpaceX ended the quarter with 1.7 GW of nameplate compute and guided to $35 billion to $40 billion in fourth quarter capex, as Teslarati reported.

Musk did not attach a number to his claim, but the earnings call shows the argument. CFO Bret Johnsen said new compute currently pays for itself in under a year at today’s pricing, and Musk said that window could shrink to six months next year. Using that pace, Reidhead argues about $230 billion of the $470 billion could come from operating cash flow and about $60 billion from SpaceX’s roughly $90 billion cash pile, leaving around $180 billion to borrow. Musk confirmed last week that SpaceX had already closed a new $40 billion debt raise to buy GPUs.

The ground buildout is not the end goal. It is what is meant to pay for the move to orbit. Replying on Friday to charts built from Sequoia partner Shaun Maguire’s SpaceX model, Musk wrote that “Terrestrial compute will be peanuts compared to orbital compute,” adding that orbital compute deployed per month “probably exceeds terrestrial around the end of 2028 and then far exceeds it in 2029.”

Maguire’s model shows how steep that path is. It has capex climbing from $88 billion this year to $290 billion in 2027 and $369 billion in 2028, with SpaceX burning $77.8 billion in cash this year and $122.6 billion next year before turning $114.9 billion cash positive in 2028. Musk’s response to the model was, “I think we can do better.”

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The orbital half runs through Starmind. SpaceX plans to operate up to 1 million AI satellites flying in clusters of about 10, linked by roughly 10 terabits of bandwidth, with deployment of thousands of units starting as soon as late 2027 out of its Gigasat factory in Bastrop, Texas, according to SpaceX’s space safety page. Musk has said each Starmind spacecraft will carry more than 250 kW of solar power.

Getting there depends on launch volume. Maguire’s model assumes 250 Starship flights in 2028, up from two this year and 38 next year. The nearer test is financial: SpaceX guided to $33 billion to $37 billion in first quarter 2027 revenue, more than double the $14.58 billion it booked in Q3, and Musk reposted that guidance again on Sunday morning.

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