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SpaceX begins assembling first orbital Starship and Super Heavy booster

Starship S20 entered the assembly or 'stacking' phase on July 3rd. (NASASpaceflight - bocachicagal)

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SpaceX has begun rapidly assembling the first orbital Starship prototype and the Super Heavy booster set to launch it isn’t far behind.

SpaceX’s Boca Chica, Texas rocket factory seemingly turned a corner in early July as sections of Starship 20 (S20) began to pop up around the site. Though parts labeled Starship “SN20” first appeared as far back as March 2021, the only unequivocal work on SpaceX’s first purportedly orbital-class Starship began in mid-June with the integration of the first engine section with mounts for six – not three – Raptors.

However, in line with SpaceX’s strict focus on maximizing the speed of Starship development and shortening the path to orbit, the company has frequently built Starship hardware before firmly assigning that hardware to any given ship, booster, or tank. In other words, until SpaceX actually begins stacking multiple completed rocket sections, there’s always a degree of uncertainty about the fate of any given ring, dome, or tank barrel. With Starship S20, that process began earlier this month and Super Heavy Booster 4 is likely to follow suit within the next few days – if it hasn’t already.

Since SpaceX unceremoniously rolled Starship prototype SN16 to an empty lot in mid-May, the company didn’t stack a single Starship part until the first week of July – unusual after a frenetic seven months spent building, qualifying, and launching Starships SN8, SN9, SN10, SN11, and SN15 and testing test tanks SN7.2 and BN2.1. Around the same time as Starship SN15 became the first prototype to successfully complete a high-altitude test flight and land in one piece, news broke that SpaceX was striving to perform Starship’s first orbital test flight with Ship 20 (S20) and Booster 3 (B3) as early as July.

Eventually, Booster 3’s orbital launch assignment shifted to Booster 4 as it became clear that the former prototype wasn’t meant to fly, but Starship S20 remained. More likely than not, the almost two-month gap between Starship SN16’s instant retirement and the start of the next flightworthy prototype’s assembly can be explained by the significant changes, upgrades, and undecided design decisions required to jump to S20.

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Beyond the need for a thrust structure capable of supporting three sea-level Raptors and three vacuum-optimized engines, Starship S20 would need a full heat shield with thousands of tiles; orbital-class communications and avionics; and the general polished fit and finish required for an orbital launch attempt to have a good shot at producing the data needed for it to be valuable. SpaceX appeared to conclude that those stars were aligned in early July.

Starship S20 entered the assembly or ‘stacking’ phase on July 3rd. (NASASpaceflight – bocachicagal)
S20’s forward dome section was likely installed on July 13th. (NASASpaceflight – bocachicagal)
Later the same day, S20’s aft engine section and leg skirt were mated. (NASASpaceflight – bocachicagal)

Two weeks after the first stack, Starship S20 is already approximately half-assembled and the last section of the vehicle’s tanks is almost ready for installation. What could be Starship S20’s nosecone is also in the late stages of assembly, though SpaceX has yet to even attempt to fully cover a nose in heat shield tiles and getting that process right could take an attempt or two.

Booster 4 rings are pictured here on the bottom and right. (NASASpaceflight – bocachicagal)

Meanwhile, as evidenced by the booster common dome section hanging in midair in the image above, the assembly of Super Heavy booster 4 (B4) – the same booster tasked with supporting Starship’s first orbital launch attempt – may have begun on July 15th. If the Super Heavy common dome assembly was simply being moved relocated, a separate four-ring section has been staged outside of the high bay to kick off Booster 4 stacking within the next few days.

All told, it’s not inconceivable that both of the first orbital-class Starship and Super Heavy prototypes will be fully assembled and ready for testing – integrated or otherwise – sometime in August.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk confirms cryptic X post was related to SpaceX, not TSLA stock

Musk shared his update in a post on social media platform X.

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Joel Kowsky, Public domain, via Wikimedia Commons

Elon Musk has confirmed that a cryptic post he shared earlier this month was related to his private sale enterprise, SpaceX, not electric vehicle maker Tesla. 

Musk shared his update in a post on social media platform X. 

Musk’s cryptic post

Earlier this month, the CEO posted the cryptic words “You’ll Thank Me Later” on X. The post quickly gained attention on social media, as Tesla watchers and Elon Musk fans speculated on what the words could mean. With the announcement that Musk has purchased $1 billion of TSLA stock in the open market, some speculated that the cryptic post was a teaser of sorts to shareholders.

Musk’s massive TSLA purchase was the biggest in history, and it also stood as a notable vote of confidence for the company as it attempts to enter a new era led by robots, AI, and autonomous driving. This was likely one of the reasons why Tesla stock saw a notable rise on Monday’s trading. In another post, however, Musk confirmed that his cryptic post was not in any way related to his stock purchase.

All SpaceX

Considering that all the words in Musk’s post started with an uppercase letter, some space fans immediately speculated that the CEO was teasing something related to SpaceX. The company’s three drone ships, Just Read the Instructions (JRTI), Of Course I Still Love You (OCISLY), and A Shortfall of Gravitas (ASOG), after all, follow similar naming styles. 

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This was one of the reasons why some TSLA shareholders noted on X that Musk’s post was likely SpaceX-related. In response to one of these comments, Musk stated that these speculations are “Correct.”

The only question now is what exactly Musk was referring to in his post. Perhaps the CEO really was hinting at the name of the drone ship that will be tasked to retrieve Starship in the middle of the ocean.

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Tesla Model Y leads as weekly registrations in China hit Q3 high

Out of Tesla China’s 15,350 registrations, the Model Y once again accounted for the majority.

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Credit: Tesla China

Tesla recorded 15,350 insurance registrations in China during the week of September 8–14, marking a 7.3% increase compared to the prior week. The figure also represents the highest weekly result so far in the third quarter of 2025.

Model Y still leads demand

Out of the 15,350 registrations, the Model Y once again accounted for the majority. Data shows 9,460 registrations for the standard Model Y, complemented by 1,030 units of the newly launched extended wheelbase, six-seat Model Y L. Tesla also logged 4,860 Model 3 sedans for the week as well, as noted in a CNEV Post report.

The Model Y L, which debuted in late August, registered a modest uptick from the 900 registrations it saw the week before. Volumes remain relatively low, suggesting that the variant will not meaningfully change Tesla’s third-quarter sales trajectory. That being said, Tesla China’s previous comments about the Model Y L’s demand suggest that an uptick in registrations may be coming in the next weeks.

The ramp of the Model Y L will likely be a notable topic among Tesla watchers, as its ramp will still be quite a task despite the vehicle being just a new variant of the all-electric crossover. With this in mind, meaningful numbers of Model Y L registrations may hit their pace in the next quarter instead.

Tesla China’s momentum

As per data from the China Passenger Car Association (CPCA), Tesla’s retail sales in August 2025 totaled 57,152 units. That figure marked a 9.9% decline from August 2024’s 63,456 units, but a significant 40.7% increase from July’s 40,617 deliveries.

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Quarter-to-date, Tesla China’s results show a 34.4% gain compared to the previous quarter but remain down 11% year-over-year. Year-to-date, Tesla is down about 7% in China versus the same period in 2024. With only a couple more weeks before the end of the third quarter, Tesla China’s registrations may help determine whether the company could catch up to its 2024 numbers this year. 

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Tesla Supercharger access has proven to be a challenge for one company

Interestingly, it seems to be the Volkswagen brand specifically that is having issues with compatibility with Tesla Superchargers. Other brands under the VW umbrella, like Audi and Porsche, have already gained access to the charging network.

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Credit: MarcoRP | X

Tesla Supercharger access has proven to be quite the challenge for one company, as it continues to delay the date that it will enable its owners to charge at the most expansive network in the world.

Tesla Superchargers have been opening up to other brands for well over a year, and many car companies that are manufacturing electric vehicles now have access to the vast network that has over 70,000 locations worldwide.

Tesla to launch Supercharger access for VW owners later this year

However, one brand has experienced some issues with what it is calling “technical challenges,” specifically failing to enable cross-compatibility between its vehicles and Tesla Superchargers.

Volkswagen has had to delay its ability to enable customers to charge at Superchargers because there have been some difficulties getting things to run smoothly. A report from PCMag cites a quote from a Volkswagen spokesperson who said there are still plans to deliver this year, but there have been some delays:

“Volkswagen looks forward to making it possible for ID. Buzz and ID.4 vehicle owners to gain access to the Tesla NACS Partner Superchargers. The timeline has been delayed by technical challenges, and we ask for customers’ patience. We still expect to deliver access this year.”

Interestingly, it seems to be the Volkswagen brand specifically that is having issues with compatibility with Tesla Superchargers. Other brands under the VW umbrella, like Audi and Porsche, have already gained access to the charging network.

Volkswagen EV owners will need to use an official VW adapter to access the Tesla Supercharger Network once the issues are resolved. It still plans to launch access to its owners later this year, but its spokesperson did not announce any planned timeline.

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