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SpaceX sends Falcon 9’s West Coast drone ship to the Panama Canal in surprise move

Falcon 9 B1048 returns to port for the second time aboard drone ship Just Read The Instructions after successfully launching Iridium-8 on January 11th, 2019. This was JRTI's last recovery before heading East. (Pauline Acalin)

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In a surprise turn of events, SpaceX has decided to send Just Read The Instructions (JRTI) – one of the company’s two autonomous spaceport drone ships (ASDS) – from Port of Los Angeles to either the Gulf or East Coast.

The likely destination: either Port Canaveral, Florida or Port of Brownsville, Texas. This move comes as the company enters a major lull in launch activities from its West Coast SLC-4 pad, situated in California’s Vandenberg Air Force Base (VAFB). Lacking manifested launches, SpaceX has gone as far as redistributing almost all of its VAFB-based launch team and laying off those that could not move to Texas or Florida. As early as the first half of 2020, this major move east could easily culminate in the end of all West Coast SpaceX fleet activity, aside from a rare fairing retrieval or two.

On June 12th, SpaceX successfully launched what is expected to be its last West Coast mission for at least 6-9 months, while drone ship JRTI was most recently used to recover a VAFB-launched Falcon 9 booster during the January 11th launch of Iridium NEXT-8. Unexpectedly, it appears that Falcon 9 B1049.2’s landing aboard JRTI will be the drone ship’s last West Coast recovery for quite some time.

West Coast drone ship Just Read The Instructions departs from Port of Los Angeles on July 22nd, 2018 on its way to catch the vessel’s first Falcon 9 Block 5 booster. (Pauline Acalin)

On August 1st, the approximately 300 foot by 170 foot converted barge departed its well-worn Port of Los Angeles berth behind tugboat “Alice C”. In fact, the drone ship’s departure went unknown for a solid 12-24 hours before a member of the unofficial SpaceX subreddit (/r/SpaceX) discovered paperwork filed with the Panama Canal Authority for an August 15th passage.

Back in January 2019, SpaceX fairing recovery vessel Mr. Steven (now GO Ms. Tree) – in a bit of what now is obvious foreshadowing – began a very similar ~5000 mi (8000 km) journey, traveling from Port of LA to Port Canaveral via the Panama Canal. Mr. Steven, however, is a far faster ship and sustained a solid 15-20 knots (17-22 mph) over the entire voyage, while drone ship JRTI – towed the entire way – will have to suffice with an average speed less than half that.

Where to?

Assuming a day-long canal passage, JRTI’s journey to Port Canaveral or Brownsville would take no less than three weeks (~22 days) from start to finish, indicating a likely arrival at the unknown final destination in the third week of August. The two probable destinations, Texas and Florida, would both arguably make sense.

In Florida, SpaceX drone ship Of Course I Still Love You (OCISLY) is now tasked with handling the vast majority of SpaceX’s non-LZ booster recoveries, including Falcon Heavy center cores. In February 2018, CEO Elon Musk noted that a third drone ship (aside from JRTI & OCISLY) was “under construction” with the intention of allowing SpaceX to conduct Falcon Heavy launches where the center core is expended and both side boosters land at sea.

Perhaps SpaceX analyzed its fairly short West Coast manifest and decided that it would be even faster (and cheaper) to simply send JRTI East. Falcon Heavy’s next (public) launch is scheduled no earlier than late 2020, ruling out that as a primary motivation, but SpaceX is also about to begin operational Starlink launches that will demand an unprecedented cadence. Starlink’s cadence requirements could be so high that a second dedicated drone ship is necessary to prevent SpaceX’s internal manifest from delaying and generally disrupting its customers’ launches, thus explaining JRTI’s move.

SpaceX's first Starlink launch was also Falcon 9 booster B1049's third launch ever.(SpaceX/Teslarati)
SpaceX expects no fewer than 1-5 additional Starlink launches before the end of 2019. (SpaceX)

At the same time, the spectacular pace of SpaceX’s orbital Starship prototype construction could very well demand the use of a large ocean-based landing platform in the near-term, at least according to Elon Musk’s recent comments on the subject of the first Starship test flights. Per Musk, either or both of SpaceX’s two Starship Mk1 (technically Mk1 & Mk2) prototypes could be ready for their first significant flights as early as September 2019, initially targeting altitudes of at least 20 km (12 mi).

A steel Starship on the Moon. (SpaceX)

Somewhat coincidentally, Starship’s tripod fin-legs – circa. a September 2018 design update – would actually almost fit inside the span of a Falcon 9 booster’s deployed landing legs (~18m diameter). This is to say that SpaceX’s two drone ships may already be large enough (give or take) to support Starship and Super Heavy booster landings. Given that the SpaceX plans to eventually put one or both of the in-work orbital Starship prototypes through an increasingly intensive series of high-speed, high-altitude (but still suborbital) tests before the first orbital flights, a drone ship may be necessary for the same reasons that not all Falcon 9 boosters can conveniently return to land during recovery.

Regardless of the ultimate purpose of drone ship JRTI’s move, it is undoubtedly a sign that things are about to get even more interesting and exciting in the world of SpaceX.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Investor's Corner

Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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