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SpaceX set for second weekend launch, new titanium grid fins to be tested

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After a highly successful Friday launch and recovery of a reused Falcon 9, a second vehicle is preparing to launch on the opposite coast of the United States. Scheduled to lift off at precisely 1:25 p.m. PST, this mission will see a brand new Falcon 9 lift Iridium’s second set of ten NEXT satellites, after which the first stage will attempt to land in the Pacific Ocean aboard Just Read The Instructions, SpaceX’s West Coast drone ship.

If the schedule holds, the 46 hours separation between launches will make SpaceX one of very few entities to have launched the same vehicle in such close succession. While Russia/USSR and the Republic of China have tended to routinely launch missions with as few as a handful of hours in between, it is extremely rare in the United States, and such an accomplishment will likely make SpaceX the second private company to ever conduct two launches in under 48 hours.

This turnaround, which COO Gwynne Shotwell clarified could safely be as few as 24 hours, bodes extremely well for SpaceX’s and Musk’s goal of being able to launch every 24 hours. With the COO of the company already under the impression that 24 hours would be safely and reliably achievable, all that lies in the way of 24 hour cadence is pad availability. With current cadence suggesting that at least two weeks of down time is needed after a launch to verify pad health, the late-fall reactivation of Launch Complex 40 and eventual activation of SpaceX’s planned Boca Chica, Texas launch facility will give SpaceX three general-purpose pads and one limited use-case pad (Vandenberg Air Force Base) to launch from by late 2018 or early 2019. Three general purpose pads would allow SpaceX to launch every four or five days, assuming no improvements in pad resilience and autonomy, and this weekend’s back to back launches will demonstrate that SpaceX is easily capable of fully taking advantage of those three (or four) pads once they are all active.

Falcon 9’s fancy new titanium grid fins. (SpaceX/Instagram)

As for the launch today, it will debut some intriguing new hardware intended to improve the ease of reusability for the first stage. Musk offered a tweet storm last night and SpaceX one or two photos to explain the utility of the vehicles distinctive and unusual black grid fins. Ready to launch in just over an hour from Vandenberg Air Force Base, Falcon 9 and its new grid fins will place the next ten iridium NEXT satellites in Low Earth Orbit. The first stage will then proceed to the autonomous spaceport drone ship Just Read The Instructions, while testing its rather fancy titanium grid fins. Considerably larger than their aluminum predecessors, this new iteration of grid fins will is intended to both provide more control authority and glide capability in anticipation of the Falcon Heavy, while also offering improve resilience to the extreme heat and forces grid fins must necessarily cope with during reentry. You may have noted grid fins appearing to glow red and orange with the heat of reentry in past live coverage, and recovered stages demonstrate just how harsh high temperatures can be to aluminum. Titanium is famously resistant to heat and will thus optimally be able to be reused with no refurbishment or replacement whatsoever.

With the launch just over an hour out and no current known issues, you can watch SpaceX’s regularly amazing live coverage of the launch at spacex.com/webcast.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

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Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

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Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

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It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

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Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

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For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

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Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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