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SpaceX CEO Elon Musk posts uncut Raptor, drone videos of Starhopper’s flight test debut
Some two hours after Starhopper’s inaugural untethered flight, SpaceX CEO Elon Musk took to Twitter to post an uncut video showing the ungainly rocket’s launch and landing from the perspective of both a drone and Starhopper’s lone Raptor engine.
As noted by commenters, Starhopper’s first flight also marks perhaps an even more fascinating milestone: it’s technically the first launch ever of a full-flow staged-combustion (FFSC) rocket engine. Whether or not the development hell Raptor required is or was worth it to SpaceX, the company has become the first and only entity on Earth to develop and fly a FFSC engine, beating out the national space agencies of both the United States and Soviet Union, both of which built – but never flew – prototypes.
Instead of inexplicably shelving a mature prototype development and test program, SpaceX iterated through several subscale Raptor prototypes, test-fired the engines for more than 1200 seconds total, used that data to design and build full-scale Raptors, and finally sped into a hardware-rich test campaign with six (soon to be seven) new engines. After SpaceX settled on a full-flow staged-combustion cycle and methane/oxygen (methalox) propellant, Raptor conducted its first full-scale tests all the way back in 2014, performing preburner flow and ignition tests at NASA’s Stennis Space Center.
Two years and many additional subcomponent tests later, SpaceX successfully performed the inaugural static fire test of its first completed subscale Raptor, a huge milestone for any rocket engine. In the 12 months following its first static fire (September 2016), SpaceX performed dozens of static fire tests with several subscale engines, putting the new propulsion system through >1200 seconds of combined testing.
A year after that, SpaceX was still testing subscale engines but the first full-scale Raptor engine was just a few months away from completing assembly in Hawthorne and heading to McGregor to kick off full-scale static fire testing. Indeed, four months after CEO Elon Musk’s September 2018 update, Raptor serial number 01 (SN01) shipped to Texas in late January and successfully ignited for the first time on February 3rd. SpaceX’s finalized full-scale Raptor engine is designed to produce more than 2000 kN (450,000 lbf, 200 tons) of thrust at full-throttle.
Since that inaugural ignition, SpaceX’s propulsion team – perhaps to their detriment, under orders from Musk – pushed SN01 and several of its successors to their limits as quickly as possible, resulting in severe, irreparable damage in several cases. On the other hand, the no-holds-barred, ‘hardware-rich’ (i.e. destructive) test program has allowed SpaceX to relatively quickly solve several major bugs that prevented the engine from passing longer test fires.
Raptor SN05 was originally expected to support Starhopper’s first flight(s) but had to be passed up after suffering damage in one of its final June 2019 acceptance tests. Raptor SN06 became the first engine – likely thanks to tweaks afforded by data gathered from its failed brethren – to pass all of those acceptance tests, leading to its eventual installation on Starhopper in early July.
Raptor’s impressive development culminated on July 25th with the engine’s first untethered flight while attached to Starhopper, a 9m-diameter (30 ft) low-fidelity prototype that is more or less a mobile test stand for the next-generation SpaceX engine. Raptor is now the only FFSC engine in history that has powered a flight-capable vehicle’s launch and landing, even if said flight featured an apogee of just 20-30 meters (65-100 ft).
“In full-flow staged combustion (FFSC), even more complexity is added as all propellant that touches the engine must necessarily end up traveling through the main combustion chamber to eke every last ounce of thrust out of the finite propellant a rocket lifts off with. As such, FFSC engines can be about as efficient as the laws of physics allow any given chemical rocket engine to be, at the cost of exceptional complexity and brutally difficult development.“
SpaceX delays Starhopper’s first flight a few days despite Raptor preburner test success
For more on what exactly makes full-flow staged-combustion engines uniquely capable and challenging to develop, the subject has been covered at length in past Teslarati articles.
According to Musk, the next major challenge facing Starhopper and (presumably) Raptor SN06 is far more ambitious 200-meter (650 ft) hop and flight test that could happen as soon as the first half of August.
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
