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SpaceX Starlink antennas spied at Starship factory for the first time ever

The ground antennas SpaceX's Starlink satellites will need to send customers internet were recently spotted for the first time ever. (Richard Angle)

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SpaceX’s mysterious Starlink ‘user terminals’ have been spotted in public for the first time ever at the company’s South Texas Starship factory.

Offering a first-ever glimpse of the hardware that individual customers will use to connect to SpaceX’s growing satellite internet network, the lone photo provides a bit more detail than it might initially seem. Effectively invisible up to now, the user terminal – a small antenna system – has been described by both SpaceX CEO Elon Musk and COO/President Gwynne Shotwell as a the single biggest challenge standing in the way of Starlink’s success.

For SpaceX, building a mass-market consumer electronics product more or less in-house was already guaranteed to be a major (and expensive) challenge. The complex requirements and limitations facing an antenna meant for a low Earth orbit (LEO) satellite internet constellation thus magnify a task that is already hard and turn it into a truly unprecedented feat of mass production. Regardless, SpaceX continues to persevere and the first public appearance of user terminals – as well as the consistent company position that service could begin rolling out just a few months from now – are encouraging signs.

Captured by local resident Mary (aka bocachicagal), SpaceX appears to have begun testing Starlink user terminals at its South Texas Starship factory. (NASASpaceflight –

The single biggest reason the user terminal component of Starlink is so daunting is relatively simple. Situated in low Earth orbit (LEO) to ensure that Starlink internet service offers latency (ping, response time, etc.) as good or better than fiber, the SpaceX satellites are moving quite rapidly, spending just a handful of minutes over any given spot on the Earth’s surface. Whereas existing satellite internet solutions are located in much higher orbits, including geostationary orbits where the spacecraft actually appear to hover above a fixed point on the ground, ground antennas for LEO internet constellations are much more challenging.

Instead of a literal dish tracking satellites as they streak across the sky, the only truly viable solution is an electronically-steered (phased array) antenna. The problem is that while phased array antennas have plummeted in price over the last five or so years, the going price for existing solutions puts them somewhere between one and two magnitudes too expensive mass-market consumer product. Even if customers loathe Comcast with all their hearts, the vast majority simply can’t rationalize spending thousands of dollars up front for comparable satellite service.

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An aerial view of where the Starlink user terminals were likely installed.
A close-up of SpaceX’s “UFO on a stick” Starlink user terminal antenna. (NASASpaceflight – bocachicagal)

In other words, for Starlink to be viable regardless of the quality or affordability of the satellites themselves, SpaceX must somehow find a way to build millions of user terminals that are simultaneously far more capable than anything in their price range and as good or better than antennas that cost $5,000, $10,000, or even more. The challenge is amplified further by the fact that competing ground-based internet service providers (ISP) like Comcast incur nearly no material cost to add a customer to their network, while customers will typically already have the router and modem needed to gain access.

On top of being at least 5-10 times cheaper than comparable alternatives, Starlink user terminals must also be impressively reliable, bug-free, and easy to set up. Beyond that, though, the amount of room for improvement available to SpaceX is almost comical. Even mediocre customer service and vaguely transparent bills and pricing would likely paint Starlink in a favorable and highly preferable light when compared with the United States’ infamous ecosystem of monopolistic ISPs. Many consumers may happily spend several times more money than they’ve ever spent on internet-related technology just to gain access to Starlink and escape the yoke of their existing ISP.

According to Shotwell, SpaceX could begin rolling out Starlink internet to customers in the northern US and southern Canada once 14 batches – ~840 operational spacecraft – have been launched. SpaceX’s next Starlink v1.0 launch is scheduled as soon as June 23rd, meaning that an initial rollout could come as early as August or September.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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