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SpaceX Starlink launch marks record Falcon fairing reuse, 85th booster landing

SpaceX's 14th Starlink launch of 2021 is set to mark the first time a Falcon fairing half flies for the fifth time. (Richard Angle)

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Update: SpaceX aced its 28th operational Starlink launch without issue, simultaneously marking a new record for Falcon fairing reuse, the 85th successful Falcon booster landing, and Falcon’s 94th consecutively successful launch.

SpaceX says that its 14th Starlink launch of 2021 will also be the first mission to fly a reusable Falcon payload fairing for the fifth time, marking a significant milestone just 18 months after fairing reuse began.

Scheduled to lift off no earlier than (NET) 2:59 pm EDT (18:59 UTC) on Wednesday, May 26th, Starlink-28 will be SpaceX’s 12th dedicated Starlink launch and 14th Starlink launch overall this year – representing more than 780 satellites safely delivered to orbit in five months. Perhaps most notably, Starlink-28 – if successful – will push SpaceX past a milestone that COO and President Gwynne Shotwell recently stated would enable virtually uninterrupted Starlink coverage of the populated world.

SpaceX says that Starlink-28 will fly with two flight-proven payload fairing halves – one having previously supported four Starlink missions and the other a Starlink mission and Transporter-1. Falcon fairings are vast nosecone-like structures built mainly out of carbon fiber and aluminum honeycomb composites and designed to maintain a sterile, controlled environment for satellites and protect them from the elements, heating, and aerodynamic stress while inside Earth’s atmosphere. SpaceX currently uses the same fairing design for all Falcon 9 and Falcon Heavy satellite launches, simplifying its product line to keep costs as low as possible.

Historically, SpaceX executives have stated that each pair of Falcon fairings represents around 10% of the cost of Falcon 9 production, or $5 million. Due to the need for massive autoclave curing ovens, the volume and speed of Falcon fairing production has a firm lower limit save for expensive, space-hungry factory expansions. For SpaceX’s increasingly ambitious Starlink launch cadence goals, that means that fairing recovery and reuse is more valuable and essential than each pair’s price tag would otherwise suggest.

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SpaceX reused a fairing for the first time on November 10th, 2019. (SpaceX)

SpaceX reused Falcon fairings for the first time on Starlink’s first operational v1.0 satellite launch in November 2019, approximately 18 months ago. Since then, of 28 operational Starlink missions, only 11 have flown new fairings, more than doubling the effective output of SpaceX’s limited fairing production capacity. All told, SpaceX has flown 34 flight-proven fairing halves on 19 separate missions – almost every other Falcon 9 launch since November 2019.

Starlink-28 will fly one of its two fairing halves for the fifth time just 18 months after the first fairing reuse. In comparison, SpaceX’s Falcon booster reusability program took three years – 36 months – to go from first reuse to a fifth flight of the same booster. In other words, SpaceX fairing reusability is speeding right along as it crosses milestones more than twice as quickly as boosters did. Over the brief life of the program, fairing reuse has likely already saved SpaceX at least $90 million in nonrecurring costs while simultaneously freeing up a substantial portion of the company’s composites team to fill in on other composites projects and reducing or replacing the need for tens of millions of dollars of new production space and equipment.

One of the fairing halves pictured here will fly for the third time on Starlink-28. (Richard Angle)

Tune in at the link below around 2:45 pm EDT (18:45 UTC) to watch SpaceX’s Starlink-28 launch live.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk just said some crazy stuff about the Tesla Roadster

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Credit: Teslarati via Riccardo Cestarelli

Elon Musk appeared on the Moonshots podcast with Peter Diamandis today to discuss AGI, U.S. vs. China, Tesla, and some other interesting topics, but there was some discussion about the upcoming unveiling of the Roadster, the company’s electric supercar that will arrive several years after it was initially slated for release.

Musk made some pretty amazing claims about the Roadster; we already know it is supposed to be lightning-fast and could even hover, if Tesla gets everything to happen the way it wants to. However, the car has some pretty crazy capabilities, some of which have not even been revealed.

On the podcast, Musk said:

“This is not a…safety is not the main goal. If you buy a Ferrari, safety is not the number one goal. I say, if safety is your number one goal, do not buy the Roadster…We’ll aspire not to kill anyone in this car. It’ll be the best of the last of the human-driven cars. The best of the last.”

Musk makes a good point: people who buy expensive sports cars with ridiculous top speeds and acceleration rates do not buy them to be safe. They hope they are safe in case of an emergency or crash, but safety is not at the forefront of their thoughts, because nobody buys a car thinking they’ll crash it.

The Roadster is truly going to push the limits and capabilities of passenger vehicles; there’s no doubt about that. Tesla plans to show off the new version car for the first time on April 1, and Musk has only hinted at what is possible with it.

Musk said back in November:

“Whether it’s good or bad, it will be unforgettable. My friend Peter Thiel once reflected that the future was supposed to have flying cars, but we don’t have flying cars. I think if Peter wants a flying car, he should be able to buy one…I think it has a shot at being the most memorable product unveiling ever. [It will be unveiled] hopefully before the end of the year. You know, we need to make sure that it works. This is some crazy technology in this car. Let’s just put it this way: if you took all the James Bond cars and combined them, it’s crazier than that.”

Production is set to begin between 12 and 18 months after the unveiling, which would put the car out sometime in 2027. Hopefully, Tesla is able to stay on track with the scheduling of the Roadster; many people have been waiting a long time for it.

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Tesla launches hiring for Robotaxi program in its twentieth country

Overall, the hiring signals Tesla’s aggressive timeline for global dominance in autonomous mobility.

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Credit: @AdanGuajardo/X

Tesla has launched a hiring initiative for its Robotaxi program in its twentieth country, as the company posted two new jobs in Thailand this week.

Tesla is hiring in Bangkok and Kowloon for the Vehicle Operator position, which is related to data collection, and is the first in Thailand, but the twentieth country overall, as the company tries to expand into other markets.

Tesla has had active job postings for Vehicle Operator positions in the United States, India, Israel, Taiwan, Germany, the Czech Republic, Hungary, the UK, Finland, Switzerland, Sweden, the Netherlands, Austria, Spain, Norway, Italy, and Turkey in past listings.

These postings are not all currently available, likely because the roles have been filled.

Thailand is the most recent, and broadens the company’s potential path to expanding its ride-hailing program, which is only active in the United States in Austin, Texas, and the California Bay Area, so far.

These roles typically involve data collection, which assists in improving Autopilot and Full Self-Driving operation. Tesla’s self-driving programs utilize real-world data that is accumulated and stored, observing vehicle and traffic behavior, as well as tendencies that are performed by human drivers to help increase safety and overall performance.

Overall, the hiring signals Tesla’s aggressive timeline for global dominance in autonomous mobility. Although the company has several high-profile rivals and competitors in the field, it has established itself as a main player and a leader in the development of autonomous technology, especially in the U.S., as its FSD suite is refined on almost a weekly basis.

The Full Self-Driving suite is available in seven countries and territories currently, including the U.S., Canada, China, Mexico, Puerto Rico, Australia, and New Zealand. Its biggest goal for expansion is currently the European market, where regulatory hurdles have been the main bottleneck prolonging its launch on the continent.

Tesla has performed months of testing in various European countries, including France and Spain, and does have support in some areas from various regulatory agencies. However, the company is hoping to get through this red tape and offer its suite in Europe for the first time, hopefully this year.

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Tesla China rolls out Model Y upgrades, launches low-interest financing

These strategies are aimed at improving the ownership experience and keeping vehicle pricing competitive in the world’s largest electric vehicle market.

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Credit: Grok Imagine

Tesla has rolled out minor updates to the five-seat Model Y in China, upgrading the vehicle’s center display to a higher-resolution 16-inch 2K screen. The electric vehicle maker also introduced attractive financing options, including 7-year low-interest rates, to offset the new purchase tax on EVs. 

These strategies are aimed at improving the ownership experience and keeping vehicle pricing competitive in the world’s largest electric vehicle market.

Five-seat Model Y gets larger, better display

With its recent update, all three variants of the five-seat Model Y now feature an upgraded 16-inch 2K resolution center display, which replaces the vehicle’s previous 15.4-inch 1080p panel. This screen was already used in the six-seat Model Y L, and it offered improved visual clarity. Tesla China has also updated the Model Y’s headliner to black, giving the vehicle a sleeker appearance.

Prices of the five-seat Model Y remain unchanged at RMB 263,500, RMB 288,500, and RMB 313,500 for the respective trims. This update enhances the cabin experience as domestic rivals are already adopting high-resolution screens. As noted in a CNEV Post report, some domestic automakers have begun rolling out vehicles equipped with 3K-resolution displays. 

New financing offers

Tesla also launched ultra-long-term financing offers for its locally produced models in China, which include the Model 3 sedan, the five-seat Model Y, and the six-seat Model Y L, through January 31, 2026. The 7-year option features an annualized fee rate as low as 0.5%, which is equivalent to 0.98% interest. This is expected to save customers up to RMB 33,479 ($4,790) compared to standard rates.

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A 5-year zero-interest plan is also available, and it has been extended to the Tesla Model Y L for the first time. These incentives help offset China’s new 5% purchase tax on New Energy Vehicles (NEVs) in 2026-2027. Some of Tesla’s rivals in China have announced in recent months that they would be covering the purchase tax owed by buyers early this year. 

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