Connect with us
If SpaceX manages to recover Falcon Heavy center core B1055, it will be the second rocket to return to port as boat. (Tom Cross) If SpaceX manages to recover Falcon Heavy center core B1055, it will be the second rocket to return to port as boat. (Tom Cross)

News

SpaceX nails Starlink launch but narrowly misses landing after fastest booster reuse yet

Despite sending 60 new Starlink satellites on their way to orbit, Falcon 9 booster B1056 could be stranded after its landing attempt missed the drone ship. B1050 is pictured here in December 2018 after a similar landing failure. (Teslarati)

Published

on

SpaceX has successfully completed its fifth launch of 60 Starlink communications satellites but suffered a surprising landing failure, an exceedingly rare reminder of just how quickly the company has made Falcon rocket reusability feel routine.

As previously discussed, despite the booster’s apparent demise in the Atlantic Ocean, SpaceX did nevertheless break its internal turnaround record with Falcon 9 B1056, launching the booster twice in just 62 days. While unfortunate, it’s important to remember that today’s Starlink mission (Starlink V1 L4) was B1056’s fourth launch in 10 months – an extraordinarily productive career relative to any other orbital-class rocket in existence.

Still, the fact remains that even in a best-case scenario, B1056 has probably reached an early grave and is unlikely to support any future launches. The Falcon 9 booster’s missed landing is the first in almost 15 months and the second to fail because of inaccurate navigation. Based on an uninterrupted live feed provided by drone ship Of Course I Still Love You (OCISLY), there is even a chance that SpaceX’s last Falcon 9 landing failure will be precisely replicated, meaning that another booster could very well be stranded – intact – at sea.

While SpaceX missed its 50th Falcon 9 booster landing, the actual mission – putting the fifth batch of Starlink satellites in orbit – was a flawless success. (SpaceX)

Back in December 2018, Falcon 9 booster B1050 successfully completed the primary goal of its launch debut, sending SpaceX’s CRS-16 Cargo Dragon spacecraft and a Falcon upper stage on their way to orbit. Around seven minutes after liftoff, it became clear that something was wrong with the booster as it began to spin about in an unusually violent manner. About a minute later, still spinning, the Falcon 9 booster deployed its landing legs and performed a nearly flawless soft landing. The only problem: B1050’s soft landing occurred in the Atlantic Ocean instead of the actual target, one of SpaceX’s two Cape Canaveral landing pads (LZ-1/2).

While battered and wounded, Falcon 9 B1050 was returned to shore intact and (mostly) in one piece. B1056 could be in a similar state, although a return to shore is much less likely. (Teslarati)
That’s no boat… (Teslarati)

As a result, the Block 5 booster found itself almost entirely intact and floating in the Atlantic Ocean. Because it was just a handful of miles away from Port Canaveral, SpaceX was able to rapidly dispatch a recovery team and eventually managed to bring the booster back into port and onto dry land a few days after its landing anomaly. While CEO Elon Musk indicated at the time that there was at least a chance B1050 could be refurbished for another flight, the booster has unsurprisingly not launched again and probably never will. Falcon 9 may be designed to tolerate extreme weather but “submersion in seawater” is undoubtedly a major stretch.

Still, the point is that there’s a good chance that Falcon 9 B1056 is more or less intact in the Atlantic Ocean after its inaccurate – but seemingly controlled – February 17th landing. Given that B1056, drone ship OCISLY, and support ship GO Quest are all some 630 km (390 mi) from Port Canaveral, there is almost no chance that SpaceX will go to the extraordinary effort of dragging a floating B1056 – even if perfectly intact – all the way back to Florida. It’s not an impossibility, however.

Falcon 9 B1056 heads skyward on what is likely its fourth and final launch. (Richard Angle)

Based on the fact that B1056 kicked up visible sea spray just a few hundred feet from OCISLY’s deck, as well as the distinct lack of an obvious explosion, it looks likely that the Falcon 9 booster suffered some kind of navigational failure. It’s possible that it experienced the same hydraulic failure that disabled B1050’s four grid fins, but a new kind of failure – like anomalous GPS readings, a broken laser altimeter, failed Merlin 1D engine thrust vectoring, or something more complex – could be the ultimate source of the missed landing.

Regardless of whether parts or the entirety of the booster can be recovered, SpaceX will almost certainly learn a lesson (or several) from Falcon 9 B1056’s premature demise, hopefully allowing future rocket landings to avoid the same fate. Most importantly, today’s primary objective – placing 60 new Starlink satellites in orbit – was a flawless success, even if B1056’s loss is still a blow. SpaceX’s next Falcon 9 launch is currently scheduled no earlier than (NET) March 2nd and is unlikely to be delayed by today’s events.

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Advertisement
-

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

Published

on

By

NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

Continue Reading

Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

Published

on

By

Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

Continue Reading

Investor's Corner

Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

Published

on

By

SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

Continue Reading