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SpaceX’s upgraded Starship passes first ‘cryoproof’ test after repairs

Ship 24's first cryoproof. (NASASpaceflight - Starbase Live)

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SpaceX CEO Elon Musk says an upgraded Starship prototype has passed its first cryogenic proof or ‘cryoproof’ test after undergoing a week of repairs.

Around noon, local sheriffs closed the road to Starbase’s orbital launch site (OLS) and SpaceX cleared the pad of all personnel, freeing up Starship S24 for the next stage of testing. A week prior, on May 27th, Ship 24 suffered some degree of internal damage during a simpler pneumatic proof test with ambient-temperature nitrogen gas. It’s now clear that most of that pneumatic proof test was successful, demonstrating that the Starship’s main propellant tanks and associated plumbing and valves were structurally sound and working as expected.

Still, for about a week after that first test, teams of SpaceX workers swarmed the Starship prototype 24/7 and were seen extracting damaged plumbing and carefully transporting replacement parts inside. Only on the morning of June 2nd was Ship 24 sealed up again.

Cryogenic fluid loading – liquid nitrogen or a combo of LN2 and liquid oxygen (LOx) – began shortly before 3pm CDT (UTC-5) and the Starship’s main tanks were fully filled about 70 minutes later. SpaceX then let those fluids naturally warm, causing a small portion to boil into gas and gradually raise the pressure inside Ship 24’s main tanks. As the pressure grew, sections of the layers of frost and ice that formed on the outside of its thin steel tanks occasionally sloughed off in sheets or broke off in fragments – the only evidence of stress aside from venting.

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After about an hour fully filled, SpaceX began detanking and depressurizing Ship 24. The road and pad were reopened around 8:40 pm. All told, aside from an apparent leak on its liquid oxygen tank access hatch, a very common occurrence, Ship 24 exhibited no unusual behavior and made it through its first cryoproof without any obvious issue. More importantly, SpaceX did not appear to reattempt the pneumatic proof test the ship partially failed before the harder cryoproof test, implying that its first test was mostly successful. CEO Elon Musk later confirmed that the Starship had passed its first cryoproof test a few hours after.

A large piece of plumbing with right-angled diversions known as ‘expansion loops’ was carefully threaded through Ship 24’s upper access port and installed as recently as June 1st.

Despite Musk’s positive comment, there was no evidence of activity in Ship 24’s nose section, where a number of crucial vents and secondary header tanks – meant to serve as attitude control thrusters and store landing propellant – are located. Ship 24 is the first Starship prototype with a new design that moved both header tanks into the tip of the nosecone. The nose itself is also the first with a number of other manufacturing and design upgrades to reach a test stand, so verifying that it works as expected is doubly important.

Given that the plumbing that failed in the first test may have been connected to Ship 24’s nose section and header tanks and that neither was obviously involved in the subsequent June 2nd cryoproof, it’s likely that the Starship prototype is not done with cryoproof testing just yet. Nonetheless, the ship’s survival and passage of its first cryoproof bodes well for the next steps.

In the near future, SpaceX is expected to move Ship 24 to a nearby ‘suborbital pad’ and test stand that has been significantly modified to simulate the thrust and mechanical stress of six Raptor 2 engines. If or when Ship 24 passes that test or tests, SpaceX will likely remove the stand’s hydraulic rams and begin installing Raptor engines and associated heat shielding. Then, Starship S24 can enter the final stages of qualification: wet dress rehearsal and static fire testing.

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SpaceX has requested additional road closures for potential testing on June 6th, 7th, and 8th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Terafab set for launch: Inside the $20B AI chip factory that will reshape the auto industry

Tesla set to launch “Terafab Project: A vertically integrated chip fabrication effort combining logic processing, memory, and advanced packaging.

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Tesla is making one of the boldest bets in its history. On March 14, Elon Musk posted on X that the “Terafab Project launches in 7 days,” pointing to March 21, 2026 as the start date for what he has described as a vertically integrated chip fabrication effort combining logic processing, memory, and advanced packaging.

Tesla first confirmed Terafab on its January 28, 2026 earnings call, where Musk told investors the company needs to build a chip fabrication facility to avoid a supply constraint projected to materialize within three to four years. But the seeds were planted even earlier. At Tesla’s annual general meeting last year, Musk warned that even in the best-case scenario for chip production from their suppliers, it still wouldn’t be enough, and declared that building a “gigantic chip fab” simply had to be done.

While there has been no official announcement on where Tesla plans to break ground on the massive Terafab, all signs point to the North Campus of Giga Texas in Austin.

Months of speculation has surrounded Tesla’s North Campus expansion at Giga Texas, where drone footage captured by observer Joe Tegtmeyer revealed massive construction site preparation just north of the existing factory on a scale that rivals the original Giga Texas footprint itself.

Samsung’s Tesla AI5/AI6 chip factory to start key equipment tests in March: report

The project is projected to produce 100–200 billion AI and memory chips annually, targeting 100,000 wafer starts per month, at an estimated cost of $20 billion. Tesla is targeting 2-nanometre process technology and anticipated to be the most advanced node currently in commercial production. Dubbed the Tesla AI5 chip, the chip will pack 40x–50x more compute performance and 9x more memory than AI4, and will be among the first products Terafab factory is set to produce. This highly optimized, and massively powerful inference chip is designed to make full self-driving (FSD) and Tesla’s Optimus robots faster, safer, and with full autonomy.

tesla-optimus-pilot-production-line

(Credit: Tesla)

This is where Terafab becomes a genuine game-changer. If Tesla successfully builds a 2nm chip fab at scale, it becomes one of only a handful of entities that’s capable of producing AI silicon in-house, with competitive implications that extend far beyond Tesla’s own vehicles, and potentially positioning Tesla as a chip supplier or licensor to other industries.

The next-gen Tesla AI chips will power advancements in Full Self-Driving software, the Cybercab Robotaxi program, and the Optimus humanoid robot line. Musk’s projections for Optimus require chip volumes that no existing external supplier can commit to on Tesla’s timeline.Competitors like Waymo and GM’s Cruise remain dependent on third-party silicon, leaving them exposed to the same supply chain vulnerabilities Tesla is now working to eliminate entirely.

The Terafab launch this week may not mean a factory opens its doors overnight, but it signals Tesla is serious about owning the entire AI stack, from software to silicon.

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What is Digital Optimus? The new Tesla and xAI project explained

At its core, Digital Optimus operates through a dual-process architecture inspired by human cognition.

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Credit: Grok

Tesla and xAI announced their groundbreaking joint project, Digital Optimus, also nicknamed “Macrohard” in a humorous jab at Microsoft, earlier this week.

This software-based AI agent is designed to automate complex office workflows by observing and replicating human interactions with computers. As the first major outcome of Tesla’s $2 billion investment in xAI, it represents a powerful fusion of hardware efficiency and advanced reasoning.

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At its core, Digital Optimus operates through a dual-process architecture inspired by human cognition.

Tesla’s specialized AI acts as “System 1”—the fast, instinctive executor—processing the past five seconds of real-time computer screen video along with keyboard and mouse actions to perform immediate tasks.

xAI’s Grok model serves as “System 2,” the strategic “master conductor” or navigator, providing high-level reasoning, world understanding, and directional oversight, much like an advanced turn-by-turn navigation system.

When combined, the two can create a powerful AI-based assistant that can complete everything from accounting work to HR tasks.

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The system runs primarily on Tesla’s low-cost AI4 inference chip, minimizing expensive Nvidia resources from xAI for competitive, real-time performance.

Elon Musk described it as “the only real-time smart AI system” capable, in principle, of emulating the functions of entire companies, handling everything from accounting and HR to repetitive digital operations.

Timelines point to swift deployment. Announced just days ago, Musk expects Digital Optimus to be ready for user experience within about six months, targeting rollout around September 2026.

It will integrate into all AI4-equipped Tesla vehicles, enabling parked cars to handle office work during downtime. Millions of dedicated units are also planned for deployment at Supercharger stations, tapping into roughly 7 gigawatts of available power.

Digital Optimus directly supports Tesla’s broader autonomy strategy. It leverages the same end-to-end neural networks, computer vision, and real-time decision-making tech that power Full Self-Driving (FSD) software and the physical Optimus humanoid robot.

By repurposing idle vehicle compute and extending AI4 hardware beyond driving, the project scales Tesla’s autonomy ecosystem from roads to digital workspaces.

As a virtual counterpart to physical Optimus, it divides labor: software agents manage screen-based tasks while humanoid robots tackle physical ones, accelerating Tesla’s vision of general-purpose AI for productivity, Robotaxi fleets, and beyond.

In essence, Digital Optimus bridges Tesla’s vehicle and robotics autonomy with enterprise-scale AI, promising massive efficiency gains. No other company currently matches its real-time capabilities on such accessible hardware.

It really could be one of the most crucial developments Tesla and xAI begin to integrate, as it could revolutionize how people work and travel.

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Tesla adds awesome new driving feature to Model Y

Tesla is rolling out a new “Comfort Braking” feature with Software Update 2026.8. The feature is exclusive to the new Model Y, and is currently unavailable for any other vehicle in the Tesla lineup.

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Credit: Tesla

Tesla is adding an awesome new driving feature to Model Y vehicles, effective on Juniper-updated models considered model year 2026 or newer.

Tesla is rolling out a new “Comfort Braking” feature with Software Update 2026.8. The feature is exclusive to the new Model Y, and is currently unavailable for any other vehicle in the Tesla lineup.

Tesla writes in the release notes for the feature:

“Your Tesla now provides a smoother feel as you come to a complete stop during routine braking.”

Interestingly, we’re not too sure what catalyzed Tesla to try to improve braking smoothness, because it hasn’t seemed overly abrupt or rough from my perspective. Although the brake pedal in my Model Y is rarely used due to Regenerative Braking, it seems Tesla wanted to try to make the ride comfort even smoother for owners.

There is always room for improvement, though, and it seems that there is a way to make braking smoother for passengers while the vehicle is coming to a stop.

This is far from the first time Tesla has attempted to improve its ride comfort through Over-the-Air updates, as it has rolled out updates to improve regenerative braking performance, handling while using Full Self-Driving, improvements to Steer-by-Wire to Cybertruck, and even recent releases that have combatted Active Road Noise.

Tesla set to activate long-awaited Cybertruck feature

Tesla holds a unique ability to change the functionality of its vehicles through software updates, which have come in handy for many things, including remedying certain recalls and shipping new features to the Full Self-Driving suite.

Tesla seems to have the most seamless OTA processes, as many automakers have the ability to ship improvements through a simple software update.

We’re really excited to test the update, so when we get an opportunity to try out Comfort Braking when it makes it to our Model Y.

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