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SpaceX’s upgraded Starship passes first ‘cryoproof’ test after repairs

Ship 24's first cryoproof. (NASASpaceflight - Starbase Live)

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SpaceX CEO Elon Musk says an upgraded Starship prototype has passed its first cryogenic proof or ‘cryoproof’ test after undergoing a week of repairs.

Around noon, local sheriffs closed the road to Starbase’s orbital launch site (OLS) and SpaceX cleared the pad of all personnel, freeing up Starship S24 for the next stage of testing. A week prior, on May 27th, Ship 24 suffered some degree of internal damage during a simpler pneumatic proof test with ambient-temperature nitrogen gas. It’s now clear that most of that pneumatic proof test was successful, demonstrating that the Starship’s main propellant tanks and associated plumbing and valves were structurally sound and working as expected.

Still, for about a week after that first test, teams of SpaceX workers swarmed the Starship prototype 24/7 and were seen extracting damaged plumbing and carefully transporting replacement parts inside. Only on the morning of June 2nd was Ship 24 sealed up again.

Cryogenic fluid loading – liquid nitrogen or a combo of LN2 and liquid oxygen (LOx) – began shortly before 3pm CDT (UTC-5) and the Starship’s main tanks were fully filled about 70 minutes later. SpaceX then let those fluids naturally warm, causing a small portion to boil into gas and gradually raise the pressure inside Ship 24’s main tanks. As the pressure grew, sections of the layers of frost and ice that formed on the outside of its thin steel tanks occasionally sloughed off in sheets or broke off in fragments – the only evidence of stress aside from venting.

After about an hour fully filled, SpaceX began detanking and depressurizing Ship 24. The road and pad were reopened around 8:40 pm. All told, aside from an apparent leak on its liquid oxygen tank access hatch, a very common occurrence, Ship 24 exhibited no unusual behavior and made it through its first cryoproof without any obvious issue. More importantly, SpaceX did not appear to reattempt the pneumatic proof test the ship partially failed before the harder cryoproof test, implying that its first test was mostly successful. CEO Elon Musk later confirmed that the Starship had passed its first cryoproof test a few hours after.

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A large piece of plumbing with right-angled diversions known as ‘expansion loops’ was carefully threaded through Ship 24’s upper access port and installed as recently as June 1st.

Despite Musk’s positive comment, there was no evidence of activity in Ship 24’s nose section, where a number of crucial vents and secondary header tanks – meant to serve as attitude control thrusters and store landing propellant – are located. Ship 24 is the first Starship prototype with a new design that moved both header tanks into the tip of the nosecone. The nose itself is also the first with a number of other manufacturing and design upgrades to reach a test stand, so verifying that it works as expected is doubly important.

Given that the plumbing that failed in the first test may have been connected to Ship 24’s nose section and header tanks and that neither was obviously involved in the subsequent June 2nd cryoproof, it’s likely that the Starship prototype is not done with cryoproof testing just yet. Nonetheless, the ship’s survival and passage of its first cryoproof bodes well for the next steps.

In the near future, SpaceX is expected to move Ship 24 to a nearby ‘suborbital pad’ and test stand that has been significantly modified to simulate the thrust and mechanical stress of six Raptor 2 engines. If or when Ship 24 passes that test or tests, SpaceX will likely remove the stand’s hydraulic rams and begin installing Raptor engines and associated heat shielding. Then, Starship S24 can enter the final stages of qualification: wet dress rehearsal and static fire testing.

SpaceX has requested additional road closures for potential testing on June 6th, 7th, and 8th.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla stands to gain from Ford’s decision to ditch large EVs

Tesla is perhaps the biggest beneficiary of Ford’s decision, especially as it will no longer have to deal with the sole pure EV pickup that outsold it from time to time: the F-150 Lightning.

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Credit: Tesla

Ford’s recent decision to abandon production of the all-electric Ford F-150 Lightning after the 2025 model year should yield some advantages for Tesla.

The Detroit-based automaker’s pivot away from large EVs and toward hybrids and extended-range EVs that come with a gas generator is proof that sustainable powertrains are easy on paper, but hard in reality.

Tesla is perhaps the biggest beneficiary of Ford’s decision, especially as it will no longer have to deal with the sole pure EV pickup that outsold it from time to time: the F-150 Lightning.

Here’s why:

Reduced Competition in the Electric Pickup Segment

The F-150 Lightning was the Tesla Cybertruck’s primary and direct rival in the full-size electric pickup market in the United States. With Ford’s decision to end pure EV production of its best-selling truck’s electric version and shifting to hybrids/EREVs, the Cybertruck faces significantly less competition.

Credit: Tesla

This could drive more fleet and retail buyers toward the Cybertruck, especially those committed to fully electric vehicles without a gas generator backup.

Strengthened Market Leadership and Brand Perception in Pure EVs

Ford’s pullback from large EVs–citing unprofitability and lack of demand for EVs of that size–highlights the challenges legacy automakers face in scaling profitable battery-electric vehicles.

Tesla, as the established leader with efficient production and vertical integration, benefits from reinforced perception as the most viable and committed pure EV manufacturer.

Credit: Tesla

This can boost consumer confidence in Tesla’s long-term ecosystem over competitors retreating to hybrids. With Ford making this move, it is totally reasonable that some car buyers could be reluctant to buy from other legacy automakers.

Profitability is a key reason companies build cars; they’re businesses, and they’re there to make money.

However, Ford’s new strategy could plant a seed in the head of some who plan to buy from companies like General Motors, Stellantis, or others, who could have second thoughts. With this backtrack in EVs, other things, like less education on these specific vehicles to technicians, could make repairs more costly and tougher to schedule.

Potential Increases in Market Share for Large EVs

Interestingly, this could play right into the hands of Tesla fans who have been asking for the company to make a larger EV, specifically a full-size SUV.

Customers seeking large, high-capability electric trucks or SUVs could now look to Tesla for its Cybertruck or potentially a future vehicle release, which the company has hinted at on several occasions this year.

With Ford reallocating resources away from large pure EVs and taking a $19.5 billion charge, Tesla stands to capture a larger slice of the remaining demand in this segment without a major U.S. competitor aggressively pursuing it.

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Ford cancels all-electric F-150 Lightning, announces $19.5 billion in charges

“Rather than spending billions more on large EVs that now have no path to profitability, we are allocating that money into higher returning areas, more trucks and van hybrids, extended range electric vehicles, affordable EVs, and entirely new opportunities like energy storage.”

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Credit: Ford Motor Co.

Ford is canceling the all-electric F-150 Lightning and also announced it would take a $19.5 billion charge as it aims to quickly restructure its strategy regarding electrification efforts, a massive blow for the Detroit-based company that was once one of the most gung-ho on transitioning to EVs.

The announcement comes as the writing on the wall seemed to get bolder and more identifiable. Ford was bleeding money in EVs and, although it had a lot of success with the all-electric Lightning, it is aiming to push its efforts elsewhere.

It will also restructure its entire strategy on EVs, and the Lightning is not the only vehicle getting the boot. The T3 pickup, a long-awaited vehicle that was developed in part of a skunkworks program, is also no longer in the company’s plans.

Instead of continuing on with its large EVs, it will now shift its focus to hybrids and “extended-range EVs,” which will have an onboard gasoline engine to increase traveling distance, according to the Wall Street Journal.

“Ford no longer plans to produce select larger electric vehicles where the business case has eroded due to lower-than-expected demand, high costs, and regulatory changes,” the company said in a statement.

While unfortunate, especially because the Lightning was a fantastic electric truck, Ford is ultimately a business, and a business needs to make money.

Ford has lost $13 billion on its EV business since 2023, and company executives are more than aware that they gave it plenty of time to flourish.

Andrew Frick, President of Ford, said:

“Rather than spending billions more on large EVs that now have no path to profitability, we are allocating that money into higher returning areas, more trucks and van hybrids, extended range electric vehicles, affordable EVs, and entirely new opportunities like energy storage.”

CEO Jim Farley also commented on the decision:

“Instead of plowing billions into the future knowing these large EVs will never make money, we are pivoting.”

Farley also said that the company now knows enough about the U.S. market “where we have a lot more certainty in this second inning.”

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SpaceX shades airline for seeking contract with Amazon’s Starlink rival

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Credit: Richard Angle

SpaceX employees, including its CEO Elon Musk, shaded American Airlines on social media this past weekend due to the company’s reported talks with Amazon’s Starlink rival, Leo.

Starlink has been adopted by several airlines, including United Airlines, Qatar Airways, Hawaiian Airlines, WestJet, Air France, airBaltic, and others. It has gained notoriety as an extremely solid, dependable, and reliable option for airline travel, as traditional options frequently cause users to lose connection to the internet.

Many airlines have made the switch, while others continue to mull the options available to them. American Airlines is one of them.

A report from Bloomberg indicates the airline is thinking of going with a Starlink rival owned by Amazon, called Leo. It was previously referred to as Project Kuiper.

American CEO Robert Isom said (via Bloomberg):

“While there’s Starlink, there are other low-Earth-orbit satellite opportunities that we can look at. We’re making sure that American is going to have what our customers need.”

Isom also said American has been in touch with Amazon about installing Leo on its aircraft, but he would not reveal the status of any discussions with the company.

The report caught the attention of Michael Nicolls, the Vice President of Starlink Engineering at SpaceX, who said:

“Only fly on airlines with good connectivity… and only one source of good connectivity at the moment…”

CEO Elon Musk replied to Nicolls by stating that American Airlines risks losing “a lot of customers if their connectivity solution fails.”

There are over 8,000 Starlink satellites in orbit currently, offering internet coverage in over 150 countries and territories globally. SpaceX expands its array of satellites nearly every week with launches from California and Florida, aiming to offer internet access to everyone across the globe.

SpaceX successfully launches 100th Starlink mission of 2025

Currently, the company is focusing on expanding into new markets, such as Africa and Asia.

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