Connect with us

News

SpaceX’s Starship booster-catching ‘launch tower’ begins to take shape in Texas

The late Starship SN11 watches over as workers swarm around the beginnings of SpaceX's first South Texas launch tower. (NASASpaceflight - Nomadd)

Published

on

Aerial photos show that SpaceX has rapidly begun building the first of two planned skyscraper-sized Starship ‘launch towers’ in South Texas – towers that could one day catch the Super Heavy boosters out of the air with huge arms.

CEO Elon Musk first revealed that outlandish Starship booster recovery plan around the turn of the year, followed three months later by an even wilder claim that the same booster-catching tower could also catch Starships. Around the time the idea was first floated, SpaceX was beginning to build one of two planned towers that might be outfitted with arms in the future. Progress was mostly invisible at first, hinted at only by the presence of a self-propelled drill and a few muddy holes in the right spot.

By mid-March, SpaceX had begun clearing away some of the dirt on top, revealing a beefy foundation with 25 two-foot-thick (~1m) piles buried at least 100 ft (30m) deep in the sandy wetlands. Two weeks later, the foundation has been encased in concrete and the framework for massive base is nearly ready for its first concrete pour.

In other words, SpaceX’s first South Texas launch tower has just begun to take shape and grow vertically. First and foremost, its purpose is to provide an extremely sturdy base with which SpaceX can install Super Heavy boosters on the launch mount and then install Starships on top of those boosters. Standing at least 122 meters (~395 ft) tall from tip to tail without even accounting for the launch mount/stand Starship will attach to, that seemingly simple task ends up being not so simple at all.

Situated less than a mile from the Gulf of Mexico, Boca Chica is typically an extremely windy environment at sea level – let alone hundreds of feet above ground – and the South Texas coast is almost constantly at risk of torrential rain, thunderstorms, hurricanes, and flooding. As far as building giant, sturdy towers and performing work as sensitive and precise as vertically mating rocket stages, it’s hard to imagine a viable launch site with less favorable conditions short of Siberia or the Russian steppe.

According to Musk, SpaceX’s Boca Chica launch tower will have a “hook height” (the distance from the crane hook to the ground) of at least 140m (~460 ft), meaning that the top of the tower’s crane will likely be 150-160m (490-520 ft) tall when configured to mate Starship to Super Heavy.

Advertisement
-

Beyond those general details and the occasional official SpaceX render of possible launch facilities, not much else is known about how Boca Chica’s launch tower will look and function, particularly with respect to vague plans to catch Super Heavy boosters. However, SpaceX appears to have aggressively turned its attention to building out Boca Chica’s first orbital launch facilities and the progress made in the last two months suggests that it wont be long before what was recently a dirt apron will be ready to support Starship and Super Heavy testing.

Starship’s orbital launch site, January 31st, 2021. (NASASpaceflight – bocachicagal)
The same orbital launch site less than 50 days later. (RGV Aerial Photography)

According to Musk, SpaceX’s internal goal is to attempt Starship and Super Heavy’s first orbital launch as early as July 2021. If the company continues to work around the clock on rocket’s orbital launch site as it has for the last two months, it’s far from inconceivable that the pad will be ready for that orbital launch debut even if Starship is not. Stay tuned for more updates as the pad and launch tower continue to take shape.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

Tesla Cybercab gets initial tie-in to localized, in-house cathode plant

Published

on

Credit: Tesla

Tesla has taken another concrete step toward owning its battery supply chain, and it’s doing so with what is perhaps the most important vehicle in its short-but-storied history.

On September 23, Tesla announced that it has officially built the first Cybercab with cathode material produced in-house at the company’s first cathode plant in the U.S., and the first in the U.S. overall.

Active cathode material is the most expensive piece of a lithium-ion battery cell, and it often accounts for more than a third of cell cost. For years, the industry sourced a majority of it from Asia, but Tesla’s decision to make it in the United States bodes well for the Cybercab project. This is the latest chapter in Tesla’s vertical integration strategy, which began in public at Battery Day in 2020.

At the Battery Day Event, Elon Musk said the company would build a North American cathode plant and overhaul the process to cut costs and waste, while also making some of the most powerful and long-lasting cells in the industry.

The Austin facility took years to appear. Tesla filed permits for “Project Cathode” in 2022 on land near Giga Texas. By mid-2022, the building frame was up and Tesla later invested hundreds of millions of dollars as part of a larger expansion of the Giga Texas plant. The company stated it was operating the first large-scale cathode production facility in North America to supplement 4680 cell production.

One month later, that material reached a finished Cybercab.

The timing of this breakthrough is monumental for the Cybercab program. As Tesla officially launched the first Cybercab rides to the public earlier this month, production of the ride-hailing-geared vehicle is moving forward on the planned S-curve that CEO Elon Musk told everyone to expect.

Nevertheless, packs of Cybercab units have been spotted throughout the United States, in an effort to potentially activate the fleet as soon as the company gains regulatory approval in various geographic areas.

On top of that, Tesla owning the cathode step and pairing it with its own in-house lithium from the Gulf Coast refinery shortens the supply chain that once stretched thousands of miles and subjects every pack to fewer external price shocks and geopolitical risks.

Tesla is not yet independent of all of its foreign suppliers, as some precursor metals come from mines and chemical plants. But the first in-house cathode Cybercab shows the company is closing the most expensive and most concentrated gap in its battery production efforts. For a vehicle like Cybercab to operate at a high utilization within the Robotaxi network, that control over cost is so crucial.

It is arguably as important as the software that drives it.

Continue Reading

News

Tesla leaks Semi customers ahead of handover event

Published

on

Credit: Tesla

Tesla is set to inaugurate its dedicated Semi factory in Sparks, Nevada, this evening, but drone footage has already started to show who is expected on the handover stage.

Zanegler, a drone operator who regularly documents Tesla Semi operations in Nevada, filmed a row of new-generation Semi units parked outside of the plant with customer branding applied. The liveries visible in the video include companies like PepsiCo, U.S. Foods, Einride, DHL, WattEV, and others that have committed to utilizing Tesla’s Class 8 electric truck in their fleets.

Several of those company names already sit within Tesla’s public ordering book, including PepsiCo, which has been the program’s primary anchor customer since the first Semi deliveries in December 2022. PepsiCo now runs dozens of Tesla Semi units in daily service, with drivers completing regional routes.

Einride placed a 500-unit order in August, which was, at the time, the largest single Semi commitment. First deployments of their Semi units are planned for this month and will eventually span across California, Texas, New Jersey, Illinois, and Georgia. Meanwhile, IMC Logistics announced a 50-truck California order this week.

Tesla Semi lands the biggest electric truck deal in U.S. history

Other names, like LTS, OK Produce, and HMD, have not been widely confirmed as firm buyers, but their presence on the lot is perhaps the clearest signal that Tesla intends to expand on that list this evening at the event.

Tesla first unveiled the Semi back in 2017 with a 2019 production target.

Limited pilot builds reached PepsiCo in late 2022, and high-volume production began at the new 1.7-million-square-foot plant that sits logically positioned next to Tesla’s Gigafactory Nevada. Tesla Semi program director Dan Priestley has said that Tesla expects to build “many thousands” of Semi units this year, but as with every Tesla release, there have been set expectations of an S-curve ramp.

Outside estimates still put 2026 deliveries in the 5,000-to-15,000 range, but it will ultimately depend on Tesla’s readiness to put those units out, as well as how smoothly production is moving internally.

Tesla’s Semi Rollout event is set to start tonight at the Sparks factory, and it will be livestreamed on X starting at 6 p.m. PDT / 9 p.m. ET.

Continue Reading

News

Tesla App now shows you what your Supercharger will look like upon arrival

Published

on

Credit: Tesla

The Tesla App is now giving owners a better indication of what to expect when visiting a Supercharger site, as it is now sharing Site Maps in the app itself, making the feature no longer exclusively available in the car.

Tesla owners can now preview a Supercharger’s layout and live stall status from their phone thanks to the App’s new software version, v4.61.0. Zooming into a supported Supercharger on the charging map now switches the familiar street view into a site-specific map that shows stall positions, occupied bays, out-of-service posts, and a live count of open Superchargers.

It will even show you which specific Tesla model is charging at each occupied stall.

This is the same view drivers first saw inside the car with the 2025 Holiday Update, which started as a pilot for Tesla in California and Texas. Those early maps showed layout, nearby amenities, and the status of each operational stall. The feature has spread to most Superchargers in the U.S., but now Tesla wants the feature available through the Smartphone App, which is now rolling out to owners.

The in-vehicle screen maps remain a richer 3D canvas and originally required AMD Ryzen infotainment hardware, which left many Intel-based Model 3 and Model Y owners without the view. The app version removes that hardware barrier, so any owner can now get a preview of their upcoming Supercharger stop on their phone.

Anyone with the updated version of the app can open a Site Map on their phone. The feature has provided some additional peace of mind to anxious travelers and those who might be looking for a place that is less congested for faster charging speeds. It is a meaningful addition to many owners, especially for trips to unfamiliar locations.

You can now pick a Supercharger location that might be more aligned with what you are looking for or need: you can pick a site based on what stalls are open, where ADA stalls sit, how you will pull in, and more, instead of circling a crowded lot after arriving. Owners of older cars now have access to the feature without having to purchase a new vehicle altogether.

Site Mpas will not reserve a stall, nor will it change how Fast Charging works. Tesla does something simpler and more useful by giving owners a dedicated preview of the Supercharger they’re about to charge, turning an unknown parking lot into a place that may seem more familiar thanks to the preview.

Interested in ordering a Tesla? Use my referral code for three free months of Full Self-Driving (Supervised) here.

Continue Reading