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SpaceX Starship destroyed during cryo test but the next ship is already on the way
SpaceX’s third full-scale Starship prototype has followed a little too closely in the footsteps of its predecessors, suffering a catastrophic failure during its first cryogenic test.
On April 2nd, SpaceX successfully put Starship SN3 through an ambient temperature pressure, allowing the ship to take its first breaths and ensuring that no leaks were present in its massive propellant tanks. Just a handful of hours later, Starship SN3 began its first attempted cryogenic proof test. Neutral liquid nitrogen was loaded into the ship’s liquid oxygen (LOX) tank for a brief period before SpaceX aborted the test due to frozen valves in the ground support equipment (GSE) tasked with feeding the rocket — confirmed by CEO Elon Musk around 7:30 pm PDT.
Around six hours after the first attempt, SpaceX presumably managed to alleviate GSE valve issues and began Starship SN3’s second attempted cryogenic proof test around 11pm local (04:00 UTC). While things started out somewhat normally, they did not end well for the rocket prototype.
For unknown reasons, SpaceX began the second cryo test attempt by only loading Starship’s upper (LOX) tank with supercool liquid nitrogen. Given that Starship is constructed out of stainless steel sheets only slightly thicker than two US quarters, the lower (methane) tank would have almost certainly had to be pressurized, too, likely relying on gaseous (ambient temperature) nitrogen. Already, for a rocket built out of near-continuous metal, that temperature differential could pose a major problem.
Still, for the better part of three hours, things seemed to go exactly as planned, with the rocket venting dozens of times and the upper tank visibly developing a coating of frost as it began to freeze the water vapor right out of the humid Texas air. Alas, around 2:07am local (07:07 UTC), things took a turn for the worse. The unfilled methane tank below the now-LN2-laden LOX tank appeared to crumple, beginning at a small dent that appeared over the course of the test. Gravity took over a few seconds later, further crumpling the methane tank and causing the top-heavy rocket to tip over and the LOX tank to burst.
While admittedly from the armchair, not a lot of this particular failure makes sense. If the bottom methane tank were significantly pressurized with gaseous nitrogen, a rapid loss of structural integrity would have likely been a far more violent ordeal as the gas attempted to escape. Instead, the failure was – relative to the possibilities – extremely gradual. In fact, it almost appeared as if the bottom methane tank was either never actually pressurized or not pressurized nearly enough to withstand the weight of several hundred tons of liquid nitrogen. Given SpaceX’s expertise and familiarity with rocketry, that option thankfully seems vanishingly unlikely.
All other possible explanations are at least as hard to parse, leaving it up to SpaceX or CEO Elon Musk to clarify what transpired if they choose to do so.
On a more positive note, SpaceX has continued to churn out steel rings and bulkheads and assemble them into sections of Starship SN4 – the rocket’s next full-scale prototype – for the last two or so weeks. If Starship SN1, SN2, and SN3 are anything to go by, the fourth full-scale Starship prototype could be ready to head to the pad for testing just a handful of weeks from now, picking up where Starship SN3 left off. Thankfully, the latter rocket’s April 3rd failure appears to have been relatively benign as far as pad hardware goes, likely requiring minimal repair work to be ready for its next test campaign.
While unfortunate, it’s critical to remember that this is all part of SpaceX’s approach to developing new and unprecedented technologies. Be it Falcon 1, Falcon 9 booster recovery, or Falcon 9 fairing recovery, all groundbreaking SpaceX efforts have begun with several consecutive failures before the first successes – and the first streaks of consecutive successes. Given Musk’s September 2019 claim that SpaceX is putting just ~5% of its resources into Starship, prototypes like Mk1, SN1, and SN3 are being fabricated for pennies on the dollar.
As a schedule setback, SpaceX is building ships so quickly that any single prototype failure shouldn’t cause more than a handful of weeks of delays, and the goal is to produce an entire Starship every week by the end of 2020. For now, SpaceX will hopefully learn from each failure during developmental testing and roll those lessons learned into each future prototype.
The Tesla Semi is entering a new Pilot Program with Paper Transport, LLC (PTI), a Wisconsin-based transportation provider. The company will test the Semi’s Long Range configuration through “dedicated operations within the Chicago market.”
Chicago presents an interesting challenge for the Semi, as it will be a colder-weather climate that will test the Semi’s ability to operate in lower temperatures and in potentially large accumulations of snow. This is something Tesla has been testing with the Semi in Alaska and even in Northern California during the colder months, but Chicago will present a truly tough midwestern winter.
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PTI says it is using the Semi to evaluate its strategy of reducing transportation emissions while maintaining performance, reliability, and cost efficiency. These are major arguments for the Semi being introduced into new fleets.
CEO of PTI Tyler Ellison said:
“PTI has been a leader in sustainable transportation solutions for over 15 years. We take a consultative approach to helping customers identify and implement the right transportation solution for their network. Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics.”
PTI is far from the first company to adopt the Semi within a fleet, as Tesla entered strategic agreements with PepsiCo. and its subsidiary Frito-Lay for a Pilot Program that extended throughout the California region.
Tesla has let companies like those utilize the Semi to determine whether it would be suitable for their operations. Additionally, Tesla gets valuable information regarding the Semi’s performance, knowing what to improve and what is ideal for companies that will utilize the all-electric truck for regional and nationwide logistics.
PTI plans to utilize the Long Range configuration, which is priced at $290,000 and features a range of approximately 500 miles, a three-motor powertrain, up to 800 kW of drive power, and consumption of just 1.7 kWh per mile.
Tesla Semi pricing revealed after company uncovers trim levels
VP of Maintenance at PTI, Bryan Ellen, added:
“We are excited to partner with Tesla, leveraging their ever-evolving technology. We are bullish in our estimation of the parallels available between our dedicated model and the efficiency of their fully electric Class 8 tractor. We anticipate a growing synergy between our businesses as we work to facilitate this sustainable solution for our customers.”
PTI has logged more than 87 million miles using sources like compressed and renewable gas, but now is looking to take it a step further with fully electric operations.
Tesla revealed on Monday that it is building a new autonomous vehicle at Gigafactory Texas, its plant just outside of the City of Austin. This particular vehicle will be geared toward those who are in need of a wheelchair-accessible car that would require no human driver for operation.
According to a new report from Wired, Tesla’s Senior Policy Advisor, India Herdman, told members of the Washington D.C. City Council on Monday:
“We are in development for a purpose-built, wheelchair-accessible autonomous vehicle. We know that paratransit can be very difficult, and people who are confined to wheelchairs permanently should still be able to move around freely, so that is an active product being built by Tesla in Texas.”
This builds upon what CEO Elon Musk said last year on X, which confirmed the company was working on accessible rides within its Robotaxi platform, which currently is confined to the Model Y.
Absolutely
— Elon Musk (@elonmusk) September 19, 2025
Tesla is also developing the Cybercab, which started employee rides last week. However, this vehicle is not necessarily geared toward wheelchair accessibility.
That leaves a major gap in the autonomous ride-sharing program that Tesla is attempting to build; the company has been pretty clear that it does not want to complicate its manufacturing lines by bringing in a wide array of body styles.
However, it seems necessary to have something larger that could help transport people to appointments when they cannot drive. For wheelchair accessibility, the Robovan, which was unveiled at the “We, Robot” event in October 2024, seems to be the most ideal solution:
Herdman did not indicate whether she was referring to the Robovan or if Tesla is building yet another body style that is geared toward full autonomy but also caters to the handicapped.
Tesla might need to develop something specifically for the handicapped in order to align with the Americans with Disabilities Act, which prevents discrimination against people with disabilities in transportation services. Uber was hit with a lawsuit late last year for “refusing to reasonably modify its policies, practices, or procedures where necessary to avoid discriminating against riders with disabilities.”
Tesla would obviously like to avoid this.
It will be interesting to see what Tesla will do with this project, and whether it will introduce something new to the market or just continue with the Robovan.
Tesla weirdly confirmed that its steering wheel-less and pedal-less Cybercab vehicle is now in the process of giving employees rides, a huge milestone for the vehicle program.
But the entire thing was super strange. On Friday, Tesla released a video stating that there was “Cool news from Giga Texas” and that employees were now taking rides in Cybercabs that have no manual controls. The units seen on public roads are engineering vehicles that have manual controls inside, a necessity as Tesla moved through the testing phase.
However, Tesla removed the video and reposted it shortly after with a more vague title. It seems like the employee rides are still going, but the video was adjusted slightly. The initial upload showed employees doing things like watching movies and adjusting the climate, but these snippets were removed in the second upload.
Cool news from Giga Texas pic.twitter.com/gvbG456Tzw
— Tesla Robotaxi (@robotaxi) July 11, 2026
Both images below were uploaded with the first video, but were removed after Tesla re-uploaded the announcement. These are not available in the second upload
Credit: Tesla
Credit: Tesla
Nevertheless, the announcement from Tesla is that the Cybercab is operating with employees inside who can control the vehicle’s audio, video, climate, and destination settings through their smartphone app.
Tesla has already been testing Cybercab engineering units, but last month, it was able to self-certify for SAE Level 4, which would enable unsupervised self-driving in Texas. The company is moving toward that, and the plans have always been to launch Cybercab rides this year.
The Cybercab is potentially looked at as the next generation of Tesla’s mobility leg. For the past 15 years, the company has been known as somewhat of an automaker, among many other things. However, these passenger vehicles that Tesla has manufactured are now moving into a new realm, as they will eventually drive themselves with no supervision thanks to the Full Self-Driving suite.
The Cybercab is just the next step of that: a true vehicle developed for the sole purpose of ride-hailing. It has no human controls, it has only two seats, and it will get passengers from Point A to Point B with no awkward driver, no need for manual inputs, and with no stress.
Tesla is moving forward with other developments related to the Cybercab project as well. However, the big announcement will come when Tesla finally announces that it is launching Cybercab rides to the general public, something that it plans to launch either late this year or early 2027.
Tesla Semi enters new Pilot Program with interesting challenge
Tesla is building a wheelchair-accessible Robotaxi
