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SpaceX Starship destroyed during cryo test but the next ship is already on the way

LabPadre's 24/7 livestream captured Starship SN3's final moments in spectacular detail. The cause of the ship's failure is unknown. (LabPadre)

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SpaceX’s third full-scale Starship prototype has followed a little too closely in the footsteps of its predecessors, suffering a catastrophic failure during its first cryogenic test.

On April 2nd, SpaceX successfully put Starship SN3 through an ambient temperature pressure, allowing the ship to take its first breaths and ensuring that no leaks were present in its massive propellant tanks. Just a handful of hours later, Starship SN3 began its first attempted cryogenic proof test. Neutral liquid nitrogen was loaded into the ship’s liquid oxygen (LOX) tank for a brief period before SpaceX aborted the test due to frozen valves in the ground support equipment (GSE) tasked with feeding the rocket — confirmed by CEO Elon Musk around 7:30 pm PDT.

Around six hours after the first attempt, SpaceX presumably managed to alleviate GSE valve issues and began Starship SN3’s second attempted cryogenic proof test around 11pm local (04:00 UTC). While things started out somewhat normally, they did not end well for the rocket prototype.

The shiny aftermath of Starship SN3’s test failure. (LabPadre)

For unknown reasons, SpaceX began the second cryo test attempt by only loading Starship’s upper (LOX) tank with supercool liquid nitrogen. Given that Starship is constructed out of stainless steel sheets only slightly thicker than two US quarters, the lower (methane) tank would have almost certainly had to be pressurized, too, likely relying on gaseous (ambient temperature) nitrogen. Already, for a rocket built out of near-continuous metal, that temperature differential could pose a major problem.

Still, for the better part of three hours, things seemed to go exactly as planned, with the rocket venting dozens of times and the upper tank visibly developing a coating of frost as it began to freeze the water vapor right out of the humid Texas air. Alas, around 2:07am local (07:07 UTC), things took a turn for the worse. The unfilled methane tank below the now-LN2-laden LOX tank appeared to crumple, beginning at a small dent that appeared over the course of the test. Gravity took over a few seconds later, further crumpling the methane tank and causing the top-heavy rocket to tip over and the LOX tank to burst.

While admittedly from the armchair, not a lot of this particular failure makes sense. If the bottom methane tank were significantly pressurized with gaseous nitrogen, a rapid loss of structural integrity would have likely been a far more violent ordeal as the gas attempted to escape. Instead, the failure was – relative to the possibilities – extremely gradual. In fact, it almost appeared as if the bottom methane tank was either never actually pressurized or not pressurized nearly enough to withstand the weight of several hundred tons of liquid nitrogen. Given SpaceX’s expertise and familiarity with rocketry, that option thankfully seems vanishingly unlikely.

All other possible explanations are at least as hard to parse, leaving it up to SpaceX or CEO Elon Musk to clarify what transpired if they choose to do so.

A steel Starship ring is transported on March 31st. (NASASpaceflight – bocachicagal)
On April 2nd, SpaceX began integrating Starship SN4’s upper LOX tank dome with three steel rings. (NASASpaceflight – bocachicagal)

On a more positive note, SpaceX has continued to churn out steel rings and bulkheads and assemble them into sections of Starship SN4 – the rocket’s next full-scale prototype – for the last two or so weeks. If Starship SN1, SN2, and SN3 are anything to go by, the fourth full-scale Starship prototype could be ready to head to the pad for testing just a handful of weeks from now, picking up where Starship SN3 left off. Thankfully, the latter rocket’s April 3rd failure appears to have been relatively benign as far as pad hardware goes, likely requiring minimal repair work to be ready for its next test campaign.

While unfortunate, it’s critical to remember that this is all part of SpaceX’s approach to developing new and unprecedented technologies. Be it Falcon 1, Falcon 9 booster recovery, or Falcon 9 fairing recovery, all groundbreaking SpaceX efforts have begun with several consecutive failures before the first successes – and the first streaks of consecutive successes. Given Musk’s September 2019 claim that SpaceX is putting just ~5% of its resources into Starship, prototypes like Mk1, SN1, and SN3 are being fabricated for pennies on the dollar.

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As a schedule setback, SpaceX is building ships so quickly that any single prototype failure shouldn’t cause more than a handful of weeks of delays, and the goal is to produce an entire Starship every week by the end of 2020. For now, SpaceX will hopefully learn from each failure during developmental testing and roll those lessons learned into each future prototype.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Energy

Tesla launches Powerwall Lease for affordable home backup

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Credit: Tesla

Tesla Energy has introduced the Powerwall Lease in conjunction with Tesla Electric, making the service available in Texas. This new option delivers whole-home backup power using two Powerwall units for a net monthly cost of $35 after credits, accompanied by a low fixed electricity rate.

Under the lease terms, customers pay a one-time order fee of $100. The base lease payment for the two Powerwalls is approximately $122 per month during the first year, subject to a 3 percent annual escalator thereafter. Enrollment in a qualifying Tesla Electric Backup plan or Virtual Power Plant plan provides an $87 monthly credit.

This credit lowers the effective cost to roughly $35 per month plus applicable tax.

Installation of the standard system carries no additional charge. The package features Storm Watch for outage protection and allows complete management through a single Tesla application. The system supplies continuous whole-home backup capability.

The Powerwall system enables households to maintain electricity during severe storms that disrupt the utility grid. When outages occur, the batteries automatically provide seamless backup power to the home.

Tesla announces 100k Powerwalls are participating in Virtual Power Plants

Tesla Storm Watch monitors weather forecasts and ensures the units are fully charged ahead of anticipated severe weather events so that power remains available throughout the disruption, keeping lights, refrigeration, and other essential systems operating without interruption.

Availability is restricted to select Texas locations where retail electric choice exists. Participants must lease exactly two Powerwall units and maintain continuous enrollment with Tesla Electric. Solar panels cannot be included under this particular lease arrangement.

The monthly credit activates automatically once the system is installed, receives permission to operate, and enrollment is confirmed. To retain the credit, customers are required to stay enrolled in Tesla Electric and fulfill all program conditions.

Nonstandard installations that involve electrical upgrades or special permitting may lead to extra expenses and might impact eligibility for the credit, so be sure to check with either your installer or Tesla to ensure you will still qualify.

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News

Elon Musk teases Tesla Roadster unveiling once again

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tesla roadster
Credit: Tesla

Elon Musk continues to tease the unveiling event for the Tesla Roadster, a continuing trend that has grown into a bigger game of “When” for fans who have been waiting years for the car to finally enter production.

A video shared on X of the Joe Rogan Experience podcast that Musk appeared on last year, teasing the Roadster unveiling, was shared once again on the social media platform. The poster said the Roadster event will be “unforgettable.”

Musk agreed:

The timing is interesting because just yesterday, Musk said that we will be getting flying cars, and for years, Tesla has hinted that it could develop a SpaceX cold gas thruster package that would help the car float or fly for a short period of time.

It would be reasonable to assume Tesla’s major delays with this unveiling event are likely caused by the company’s need to break the rules and push the envelope on nearly everything. Last July, Lars Moravy, Tesla’s VP of Vehicle Engineering, said:

“Roadster is definitely in development. We did talk about it last Sunday night. We are gearing up for a super cool demo. It’s going to be mind blowing. We showed Elon some cool demos last week of the tech we’ve been working on and he got a little excited.”

The latest updates that Tesla has given us are that the Roadster is in design development, and it did have several potential dates for an unveiling event this year, including April. It was then pushed to August.

However, there are no clues as to when Tesla will be ready, and fans are certainly getting frustrated with the delays.

For what it is worth, Franz von Holzhausen told Jay Leno this week that the event would be “very soon.”

We sure hope.

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Lifestyle

Tesla’s driverless Cybercab just passed a big test with State Governor

Florida’s governor rode Tesla’s Cybercab at a closed test track and called the experience impressive.

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Florida Governor Ron DeSantis rode in a Tesla Cybercab on a closed test track this week and came away impressed, posting on X that the vehicle “successfully navigated all hazards — a kid running into the street, a crash with police stopping traffic, a Model S cutting us off, etc.” He called the ride “impressive.”

The stop was part of a broader event Monday at SunTrax, a 775 acre state owned proving ground in Auburndale that Florida built specifically to test autonomous and connected vehicles before they reach public roads. Standing next to a gold Cybercab, DeSantis described the car in plain terms: “You go in there and you just sit. You have a screen. There’s no steering wheel, no pedals. Clearly these things could be very beneficial.”

DeSantis paired the praise with a caveat that has followed autonomous vehicles since the category existed. “You don’t want to be in an autonomous vehicle and it drives you into a ditch. That would not be good,” he said, framing safety validation as the gate before wider deployment.

SunTrax, the 2.25 mile oval which the state calls the only high speed autonomous vehicle test track in the Southeast, can simulate rain, pedestrian crossings, hills and crowded urban conditions at highway speeds, letting companies push a car past what an early public rollout would risk. Tesla, Waymo and Beep all use the facility, and Florida’s regulatory approach, among the most permissive for autonomous vehicles in the country, doesn’t require a human operator inside a fully autonomous car.

Tesla has reason to want the blessing of Florida and states beyond, as the Cybercab entered volume production at Gigafactory Texas this spring and has since self certified as SAE Level 4 under Texas law. Public road testing so far has kept a safety monitor in the passenger seat, and Florida is where Tesla has been expanding its existing Model Y based Robotaxi service instead, adding Miami in July and then Orlando and Tampa two weeks later. A closed track endorsement from a sitting governor doesn’t change any of that, but it does put Tesla’s newest hardware in front of a state that has already shown it will move fast on rules.

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