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SpaceX’s Starship facilities, Raptor testing, and more shown off in new video

Despite tornadoes and flooding around the site, SpaceX technicians continue to work around the clock to prepare Starship Mk1 for flight. (NASASpaceflight - bocachicagal)

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SpaceX has teased a video highlighting all aspects of its next-generation Starship rocket, ranging from new views of the Starship Mk1 prototype in Boca Chica to slow-motion clips of Raptor engine static fire tests in McGregor, Texas.

2019’s International Astronautical Congress (IAC) has included multiple SpaceX presentations, culminating on October 22nd with a discussion panel featuring SpaceX COO and President Gwynne Shotwell. Aside from offering some excellent details on the progress being made by SpaceX Starlink program, Shotwell also debuted a new Starship-centric video, featuring a range of new views of SpaceX’s next-generation rocket development program.

IAC 2019 attendee Trevor Mahlmann was able to stream the bulk of the panel, including Shotwell’s minute-long Starship program redux. Aside from a new perspective of Starhopper after its second and final test flight, perhaps the most notable new footage offered a select few glimpses of Starship Mk1’s build process. Drone timelapses and video taken from inside Starship’s tank section – prior to the installation of its third and final dome – are a strong confirmation that SpaceX is constantly acquiring high-quality footage throughout the development program.

Additionally, a back-to-back series of new videos of Raptor engine static fire testing may have been a sort of highlight reel of Raptor SN06 – the first engine to successfully make it through SpaceX’s preflight test regime – before it supported Starhopper’s final flight test in August 2019. It could nevertheless be any number of engines, as SpaceX continues to build and test Raptors at an accelerating rate.

A slow-motion video shows Raptor (perhaps SN06) completing a test fire in McGregor, Texas. (Trevor Mahlmann – SpaceX)

Meanwhile, beyond Shotwell’s October 22nd discussion panel, SpaceX Principal Mars Development Engineer Paul Wooster revealed additional previously-unseen views of Starship – this time in the form of a lunar landing render. This particular render featured an unusual setup in which Starship appeared to have opened garage door-style hatches along its hull after landing on the Moon, revealing what can be assumed to be cargo bays.

A Starship optimized for lunar cargo delivery was shown by SpaceX’s Paul Wooster on October 18th. (SpaceX)

In an even weirder twist, a large Moon rover appears to be heading to the lunar surface on a section of Starship’s detached hull that has been transformed into an ad-hoc elevator. The quality of the screenshot is subpar but there are no obvious strings or wires, suggesting that the implied elevator is some sort of track built directly onto the exterior of Starship’s hull. What is likely an astronaut stands on the surface, awaiting the delivery if their fresh Moon rover.

It’s unclear if the recent burst of Starship-related disclosures and teasers from SpaceX executives and senior employees is a glimpse behind the curtains or a sign of a new stage of seriousness and company-wide interest in the next-generation rocket, but it doesn’t look like it’s going to be stopping anytime soon. Up next for Starship is a critical 20 km (12 mi) flight test that will use the Mk1 prototype to determine whether SpaceX’s exotic skydiver-like recovery method is a viable option for landing on Earth and Mars. A different SpaceX presenter indicated that that test flight could occur as early as December 2019.

If successful, SpaceX CEO Elon Musk has said that the very next Starship flight test could be the spacecraft’s first attempted orbital flight. It’s far more likely that many more test flights – possibly including Super Heavy booster hops – will occur before an orbital launch attempt is made. Still, Musk believes that it could occur as few as six months from now, while Shotwell (often known for her more down-to-earth approach to schedule estimates) stated at IAC 2019 that she hoped it would occur “within a year”.

Starship’s first operational cargo mission to the surface of the Moon would then follow as early as 2022.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla hints at Starlink integration with recent patent

“By employing polymer blends, some examples enable RF transmission from all the modules to satellites and other communication devices both inside and outside the vehicle.”

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Credit: Grok

Tesla hinted at a potential Starlink internet terminal integration within its vehicles in a recent patent, which describes a vehicle roof assembly with integrated radio frequency (RF) transparency.

The patent, which is Pub. No U.S. 2025/0368267 describes a new vehicle roof that is made of RF-transparent polymer materials, allowing and “facilitating clear communication with external devices and satellites.”

Tesla believes that a new vehicle roof design, comprised of different materials than the standard metallic or glass elements used in cars today, would allow the company to integrate modern vehicular technologies, “particularly those requiring radio frequency transmission and reception.

Instead of glass or metallic materials, Tesla says vehicles may benefit from high-strength polymer blends, such as Polycarbonate, Acrylonitrile Butadiene Styrene, or Acrylonitrile Styrene Acrylate.

These materials still provide ideal strength metrics for crashworthiness, stiffness for noise, vibration, and harshness control, and are compliant with head impact regulations.

They would also enable better performance with modern technologies, like internet terminals, which need an uninterrupted signal to satellites for maximum reception. Tesla writes in the patent:

“By employing polymer blends, some examples enable RF transmission from all the modules to satellites and other communication devices both inside and outside the vehicle.”

One of the challenges Tesla seems to be aware of with this type of roof design is the fact that it will still have to enable safety and keep that at the forefront of the design. As you can see in the illustration above, Tesla plans to use four layers to increase safety and rigidity, while also combating noise and vibration.

It notes in the patent that disclosed examples still meet the safety requirements outlined in the Federal Motor Vehicle Safety Standards (FMVSS).

Starlink integrated directly into Tesla vehicles would be a considerable advantage for owners. It would come with a handful of distinct advantages.

Initially, the inclusion of Starlink would completely eliminate cellular dead zones, something that is an issue, especially in rural areas. Starlink would provide connectivity in these remote regions and would ensure uninterrupted service during road trips and off-grid adventures.

It could also be a critical addition for Robotaxi, as it is crucial to have solid and reliable connectivity for remote monitoring and fleet management.

Starlink’s growing constellation, thanks to SpaceX’s routine and frequent launch schedule, will provide secure, stable, and reliable internet connectivity for Tesla vehicles.

SpaceX reaches incredible milestone with Starlink program

Although many owners have already mounted Starlink Mini dishes under their glass roofs for a similar experience, it may be integrated directly into Teslas in the coming years, either as an upgrade or a standard feature.

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Tesla supplements Holiday Update by sneaking in new Full Self-Driving version

It seems Tesla was waiting for the Hardware 4 rollout, as it wanted to also deploy a new Full Self-Driving version to those owners, as it appeared in the release notes for the Holiday Update last night.

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Credit: Tesla

Tesla has surprised some owners by sneaking in a new Full Self-Driving version with the wide release of the Holiday Update, which started rolling out to Hardware 4 owners on Friday night.

Tesla has issued a controlled and very slow release pattern with the Holiday Update, which rolls out with Software Version 2025.44.25.5.

For the past two weeks, as it has rolled out to Hardware 3 and older Tesla owners, the company has kept its deployment of the new Software Version relatively controlled.

It seems Tesla was waiting for the Hardware 4 rollout, as it wanted to also deploy a new Full Self-Driving version to those owners, as it appeared in the release notes for the Holiday Update last night.

Tesla Full Self-Driving v14.2.1.25 made its first appearance last night to Hardware 4 owners who are members of the Early Access Program (EAP). It appears to be a slight refinement from FSD v14.2.1, which has been out for a couple of weeks.

Many owners welcome the new FSD version, us included, because we’ve been less than impressed with v14.2.1. We have experienced some minor regressions with v14.2.1, especially with Speed Limit recognition, Speed Profile tinkering, and parking performance.

As it stands, Full Self-Driving is still particularly impressive, but Tesla is evidently having an issue with some of the adjustments, as it is still refining some of the performance aspects of the suite. This is expected and normal with some updates, as not all of them are an improvement in all areas; we routinely see some things backtrack every once in a while.

This new FSD version is likely to take care of those things, but it also includes all of the awesome Holiday Update features, which include:

  • Grok with Navigation Commands (Beta) – Grok will now add and edit destinations.
  • Tesla Photobooth – Take pictures inside your car using the cabin-facing camera
  • Dog Mode Live Activity – Check on your four-legged friend on your phone through periodic snapshots taken of the cabin
  • Dashcam Viewer Update – Includes new metrics, like steering wheel angle, speed, and more
  • Santa Mode – New graphics, trees, and a lock chime
  • Light Show Update – Addition of Jingle Rush light show
  • Custom Wraps and License Plates – Colorizer now allows you to customize your vehicle even further, with custom patterns, license plates, and tint
  • Navigation Improvements – Easier layout and setup
  • Supercharger Site Map – Starting at 18 pilot locations, a 3D view of the Supercharger you’re visiting will be available
  • Automatic Carpool Lane Routing – Navigation will utilize carpool lanes if enabled
  • Phone Left Behind Chime – Your car will now tell you if you left a phone inside
  • Charge Limit Per Location – Set a charge limit for each location
  • ISS Docking Simulator –  New game
  • Additional Improvements – Turn off wireless charging pad, Spotify improvements, Rainbow Rave Cave, Lock Sound TRON addition

Tesla also added two other things that were undocumented, like Charging Passport and information on USB drive storage to help with Dashcam.

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Tesla updates Cybertruck owners about key Powershare feature

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Credit: Tesla

Tesla is updating Cybertruck owners on its timeline of a massive feature that has yet to ship: Powershare with Powerwall.

Powershare is a bidirectional charging feature exclusive to Cybertruck, which allows the vehicle’s battery to act as a portable power source for homes, appliances, tools, other EVs, and more. It was announced in late 2023 as part of Tesla’s push into vehicle-to-everything energy sharing, and acting as a giant portable charger is the main advantage, as it can provide backup power during outages.

Cybertruck’s Powershare system supports both vehicle-to-load (V2L) and vehicle-to-home (V2H), making it flexible and well-rounded for a variety of applications.

However, even though the feature was promised with Cybertruck, it has yet to be shipped to vehicles. Tesla communicated with owners through email recently regarding Powershare with Powerwall, which essentially has the pickup act as an extended battery.

Powerwall discharge would be prioritized before tapping into the truck’s larger pack.

However, Tesla is still working on getting the feature out to owners, an email said:

“We’re writing to let you know that the Powershare with Powerwall feature is still in development and is now scheduled for release in mid-2026. 

This new release date gives us additional time to design and test this feature, ensuring its ability to communicate and optimize energy sharing between your vehicle and many configurations and generations of Powerwall. We are also using this time to develop additional Powershare features that will help us continue to accelerate the world’s transition to sustainable energy.”

Owners have expressed some real disappointment in Tesla’s continuous delays in releasing the feature, as it was expected to be released by late 2024, but now has been pushed back several times to mid-2026, according to the email.

Foundation Series Cybertruck buyers paid extra, expecting the feature to be rolled out with their vehicle upon pickup.

Cybertruck’s Lead Engineer, Wes Morrill, even commented on the holdup:

He said that “it turned out to be much harder than anticipated to make powershare work seamlessly with existing Powerwalls through existing wall connectors. Two grid-forming devices need to negotiate who will form and who will follow, depending on the state of charge of each, and they need to do this without a network and through multiple generations of hardware, and test and validate this process through rigorous certifications to ensure grid safety.”

It’s nice to see the transparency, but it is justified for some Cybertruck owners to feel like they’ve been bait-and-switched.

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