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SpaceX’s Starship facilities, Raptor testing, and more shown off in new video

Despite tornadoes and flooding around the site, SpaceX technicians continue to work around the clock to prepare Starship Mk1 for flight. (NASASpaceflight - bocachicagal)

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SpaceX has teased a video highlighting all aspects of its next-generation Starship rocket, ranging from new views of the Starship Mk1 prototype in Boca Chica to slow-motion clips of Raptor engine static fire tests in McGregor, Texas.

2019’s International Astronautical Congress (IAC) has included multiple SpaceX presentations, culminating on October 22nd with a discussion panel featuring SpaceX COO and President Gwynne Shotwell. Aside from offering some excellent details on the progress being made by SpaceX Starlink program, Shotwell also debuted a new Starship-centric video, featuring a range of new views of SpaceX’s next-generation rocket development program.

IAC 2019 attendee Trevor Mahlmann was able to stream the bulk of the panel, including Shotwell’s minute-long Starship program redux. Aside from a new perspective of Starhopper after its second and final test flight, perhaps the most notable new footage offered a select few glimpses of Starship Mk1’s build process. Drone timelapses and video taken from inside Starship’s tank section – prior to the installation of its third and final dome – are a strong confirmation that SpaceX is constantly acquiring high-quality footage throughout the development program.

Additionally, a back-to-back series of new videos of Raptor engine static fire testing may have been a sort of highlight reel of Raptor SN06 – the first engine to successfully make it through SpaceX’s preflight test regime – before it supported Starhopper’s final flight test in August 2019. It could nevertheless be any number of engines, as SpaceX continues to build and test Raptors at an accelerating rate.

A slow-motion video shows Raptor (perhaps SN06) completing a test fire in McGregor, Texas. (Trevor Mahlmann – SpaceX)

Meanwhile, beyond Shotwell’s October 22nd discussion panel, SpaceX Principal Mars Development Engineer Paul Wooster revealed additional previously-unseen views of Starship – this time in the form of a lunar landing render. This particular render featured an unusual setup in which Starship appeared to have opened garage door-style hatches along its hull after landing on the Moon, revealing what can be assumed to be cargo bays.

A Starship optimized for lunar cargo delivery was shown by SpaceX’s Paul Wooster on October 18th. (SpaceX)

In an even weirder twist, a large Moon rover appears to be heading to the lunar surface on a section of Starship’s detached hull that has been transformed into an ad-hoc elevator. The quality of the screenshot is subpar but there are no obvious strings or wires, suggesting that the implied elevator is some sort of track built directly onto the exterior of Starship’s hull. What is likely an astronaut stands on the surface, awaiting the delivery if their fresh Moon rover.

It’s unclear if the recent burst of Starship-related disclosures and teasers from SpaceX executives and senior employees is a glimpse behind the curtains or a sign of a new stage of seriousness and company-wide interest in the next-generation rocket, but it doesn’t look like it’s going to be stopping anytime soon. Up next for Starship is a critical 20 km (12 mi) flight test that will use the Mk1 prototype to determine whether SpaceX’s exotic skydiver-like recovery method is a viable option for landing on Earth and Mars. A different SpaceX presenter indicated that that test flight could occur as early as December 2019.

If successful, SpaceX CEO Elon Musk has said that the very next Starship flight test could be the spacecraft’s first attempted orbital flight. It’s far more likely that many more test flights – possibly including Super Heavy booster hops – will occur before an orbital launch attempt is made. Still, Musk believes that it could occur as few as six months from now, while Shotwell (often known for her more down-to-earth approach to schedule estimates) stated at IAC 2019 that she hoped it would occur “within a year”.

Starship’s first operational cargo mission to the surface of the Moon would then follow as early as 2022.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla addresses door handle complaints with simple engineering fix

“We’ll have a really good solution for that. I’m not worried about it.”

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Tesla Model S self-presenting door handle
Tesla Model S self-presenting door handle (Credit: TesBros)

Tesla is going to adjust one heavily scrutinized part of its vehicles after recent government agencies have launched probes into an issue stemming from complaints from owners.

Over the past few days, we have reported on the issues with Tesla’s door handle systems from both the Chinese and American governments.

In China, it dealt with the Model S, while the United States’ National Highway Traffic Safety Administration (NHTSA) reported nine complaints from owners experiencing issues with 2021 Model Ys, as some said they had trouble entering their car after the 12V battery was low on power.

Bloomberg, in an interview with Tesla Chief Designer Franz von Holzhausen, asked whether the company planned to adjust the door handle design to alleviate any concerns that regulatory agencies might have.

Regarding the interior latch concerns in the United States:

  • Von Holzhausen said that, while a mechanical door release resolves this problem, Tesla plans to “combine the two” to help reduce stress in what he called “panic situations.”
  • He also added that “it’s in the cars now…The idea of combining the electronic and the manual one together in one button, I think, makes a lot of sense.” Franz said the muscle memory of reaching for the same button will be advantageous for children and anyone who is in an emergency.

Regarding the exterior door handle concerns in China:

  • Von Holzhausen said Tesla is reviewing the details of the regulation and confirmed, “We’ll have a really good solution for that. I’m not worried about it.”

The new Model Y already has emergency mechanical door release latches in the back, but combining them in future vehicles seems to be an ideal solution for other vehicles in Tesla’s lineup.

It will likely help Tesla avoid complaints from owners about not having an out in the event of a power outage or accident. It is a small engineering change that could be extremely valuable for future instances.

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Elon Musk calls out viral claim of 10,000 Tesla Optimus deal: “Fake”

For now at least, Tesla seems determined to focus on the development of Optimus V3.

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Credit: Tesla Optimus/X

Elon Musk has provided some clarification to recent reports suggesting that PharmAGRI, a US pharmaceutical and agricultural infrastructure company, is looking to deploy 10,000 Optimus robots for its operations.

Musk posted his clarification on social media platform X.

Alleged Optimus purchase

Recently, reports emerged stating that PharmAGRI Capital Partners will be tapping into Tesla’s humanoid robots for its operations. The firm claimed that it had executed a Letter of Intent with Tesla to deploy up to 10,000 Optimus Gen 3+ humanoid robots across its SuperPharm and CEA facilities. This should allow the company to automate its labor and ensure diversion control.

A comment from Lynn Stockwell, Chairwoman & CEO, suggested that the company really was partnering with Tesla. “With Tesla robotics powering our facilities and DEA-licensed infrastructure in place, we can scale with precision, meet federal sourcing mandates, and deliver therapies that are compliant, secure, and American-made,” she said. 

Elon Musk clariies

News of PharmAGRI’s Optimus claims quickly spread on social media, though some Tesla watchers argued that it seemed unlikely that the EV maker will commit two legions of Optimus robots to a rather unknown company this early. Some pointed out that Tesla typically commits to high-profile customers to test its early products, such as PepsiCo with the Tesla Semi. 

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Photos from PharmAGRI’s website depicting Tesla Optimus bots, as well as the rather basic look of the website itself, also brought more reservations to the company’s claims. Ultimately, Elon Musk weighed in on the matter, responding to a post about PharmAGRI’s Optimus-filled webpage. Musk was quick and direct, simply stating, “Fake.”

Elon Musk’s comments were quite unsurprising considering that Optimus is still very much in active development, and thus, it is quite unlikely that the company is already taking orders or even Letters of Intent from potential customers at this time. For now at least, Tesla seems determined to focus on the development of Optimus V3, which Musk has noted will be “sublime.”

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Elon Musk: Self-sustaining city on Mars is plausible in 25-30 years

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization.”

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Credit: Elon Musk/X

Elon Musk has stated that a self-sustaining human settlement on Mars could be established in 25-30 years, provided launch capacity increases dramatically in the coming decades. 

Speaking at the All-In Summit, the SpaceX CEO said building a self-sufficient colony depends on exponential growth in “tonnage to Mars” with each launch window, highlighting Starship’s role as the company’s pathway to interplanetary initiatives.

Mars settlement goals

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization,” from food production to microchip manufacturing. Starship Version 3 is expected to support the first uncrewed Mars test flights, while future iterations could reach 466 feet in height and deliver larger payloads critical for settlement. Ultimately, Musk stated that an aggressive timeline for a city on Mars could be as short as 30 years, as noted in a Space.com report.

“I think it can be done in 30 years, provided there’s an exponential increase in the tonnage to Mars with each successive Mars transfer window, which is every two years. Every two years, the planets align and you can transfer to Mars. 

“I think in roughly 15, but maybe as few as 10, but 10-15-ish Mars transfer windows. If you’re seeing exponential increases in the tonnage to Mars with each Mars transfer window, then it should be possible to make Mars self-sustaining in about call it roughly 25 years,” Musk said. 

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Starship’s role

Starship has flown in a fully stacked configuration ten times, most recently in August when it completed its first payload deployment in orbit. The next flight will close out the Version 2 program before transitioning to Starship Version 3, featuring Raptor 3 engines and a redesigned structure capable of lifting over 100 tons to orbit.

While SpaceX has demonstrated Super Heavy booster reuse, Ship reusability remains in development. Musk noted that the heat shield is still the biggest technical hurdle, as no orbital vehicle has yet achieved rapid, full reuse.

“For full reusability of the Ship, there’s still a lot of work that remains on the heat shield. No one’s ever made a fully reusable orbital heat shield. The shuttle heat shield had to go through nine months of repair after every flight,” he said. 

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