Connect with us

News

SpaceX tests fully stacked Starship rocket for the first time

(NASASpaceflight)

Published

on

After rapidly stacking Ship 20 and Booster 4 the evening prior, SpaceX appears to have begun testing a fully stacked Starship rocket for the first time ever.

Though the test SpaceX subjected Starship to was by no means ambitious and in spite of the fact that it no longer appears that Ship 20 and Booster 4 will ever fly, the first test of the first fully integrated prototype of a new rocket is still an immensely significant achievement – particularly so for the largest rocket ever built.

Standing around 119 meters (~390 ft) tall, Starship is unequivocally the largest and most voluminous rocket ever built. With its 29 Raptor V1 engines, the fully assembled Ship 20 and Booster 4 (B4) stack would have likely weighed around 4000-5000 tons (9-11M lb) and been able to produce around 5400 tons (11.9M lbf) of thrust at liftoff – substantially heavier and more powerful than Saturn V or N1, the largest rockets ever successfully and unsuccessfully launched.

For its first fully-integrated test, though, SpaceX appears to have put Starship through a fairly limited cryogenic proof – a test where flammable propellant is replaced with a similarly cold (cryogenic) fluid that’s similar enough to subject a rocket to similar thermal and mechanical stresses. For Ship 20 and Booster 4’s combined debut, Super Heavy was filled maybe 10-20% and Starship around 25-50% of the way with either liquid nitrogen (LN2) or a combination of LN2 and liquid oxygen (LOx). It’s difficult to tell but it’s unlikely any methane (LCH4) fuel was involved.

Advertisement

Back on the ground, Starship S20 completed five separate cryogenic proof tests before its first test on top of Super Heavy. More importantly, Ship 20 successfully completed several static fire tests, each of which also functioned as a wet dress rehearsal with LCH4/LOx propellant. Booster 4 had also passed several cryogenic proof tests. In that sense, it’s unlikely that SpaceX had a great deal of uncertainty as to whether either prototype would be able to complete yet another test.

Beyond the basic mechanical demonstration that Super Heavy Booster 4 is strong enough to support a partially loaded Starship, which probably wasn’t in doubt, it’s likely that the main purpose of this first full-stack cryoproof was to ensure that all the systems required to fuel Starship on top of Super Heavy were working as expected. That’s no small feat given that Starship is both the tallest rocket and largest upper stage ever assembled. To fully fuel a Starship for an orbital launch, around 1200 tons (~2.65M lb) of propellant (or LN2 for a cryoproof) – equivalent to the weight of more than two entire Falcon 9 rockets – must be pumped around 85 meters (~275 ft) up Starbase’s integration tower.

That requires thousands of feet of plumbing and a symphony of giant valves and pumps, all of which must work in concert – without leaking, jamming, or freezing – to fuel Starship. As such, the first full-stack cryoproof was just as much – or more – of a test of the orbital launch site’s launch/integration tower and tank farm. That first test is just the start of a long process, though, and it’s likely that SpaceX will attempt an increasingly ambitious series of tests with Booster 4 and Ship 20 over the next week or two.

That could involve simply filling the rocket further and raising its tank pressures or it could potentially culminate in a partial wet dress rehearsal with methane and oxygen propellant in place of liquid nitrogen. There’s an even smaller chance that SpaceX could attempt to static fire Super Heavy B4 for the first time, although sources like NASASpaceflight are no longer confident that Booster 4 will be static fired before retirement. More to the point, it would be uncharacteristically risky behavior from SpaceX to perform the very first static fire of a new prototype with an already proven Starship sitting on top of it. An anomaly as small as an uncontrolled fire – far from uncommon for Starships – could easily risk the catastrophic destruction of both stages, which would itself run the risk of significantly damaging the orbital launch site, which could easily take months to repair.

Advertisement

Nonetheless, there’s still a chance. SpaceX has opportunities for additional testing on March 17th, 18th, 21st, and 22nd.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

Elon Musk

The Tesla and SpaceX merger everyone is talking about is quietly building

Tesla and SpaceX may be closer to merging than Wall Street or either company is admitting.

Published

on

By

Elon Musk has reportedly discussed merging Tesla and SpaceX with people close to him, according to CNBC, which cited sources familiar with the conversation. Tesla employees have long expected such a transaction and the topic is openly discussed internally, according to internal sources. With SpaceX is days away from kicking off its Wall Street roadshow for what could be the largest IPO in market history, this would be the first time the company will have public market currency to execute a stock-for-stock deal with Tesla.

The financial logic for a merger would make sense. A combined SpaceX and Tesla would create a conglomerate spanning rockets, satellites, electric vehicles, AI infrastructure, and energy storage valued at roughly $3.35 trillion to $3.6 trillion based on SpaceX’s IPO target range and Tesla’s current market capitalization. The two companies are already more intertwined than most people realize. SpaceX bought $697 million worth of Tesla Megapack systems for xAI data centers and $131 million worth of Cybertrucks. Tesla invested $2 billion in xAI, which subsequently merged with SpaceX. Past transactions also include Tesla selling solar equipment and parts to SpaceX, and SpaceX helping with Cybertruck materials.

Will Tesla join the fold? Predicting a triple merger with SpaceX and xAI

Musk himself signaled where this was heading in November 2025 when he posted on X, “My companies are, surprisingly in some ways, trending towards convergence.” Tesla and SpaceX announced a joint semiconductor fabrication facility in Austin called Terafab on the Gigafactory Texas campus, covering two advanced chip factories, with one serving Tesla’s AI needs for vehicles and Optimus robots, the other targeting space-based data centers under SpaceX’s infrastructure vision.

Wedbush analyst Dan Ives places the probability of a merger at 80% to 90% with a target completion in the first half of 2027. The mechanics of a deal became possible the moment SpaceX filed its S-1. Legal experts said a merger likely would not spark antitrust issues but would raise concerns among shareholders in each company, with questions around which company would be the parent, how a stock swap would take place, and who determines the appropriate price. Musk holds about 20% of Tesla’s equity but controls 85.1% of SpaceX’s voting power through a super-voting share class, meaning he would largely be negotiating the terms with himself.

Elon Musk explains why he cannot be fired from SpaceX

Not everyone is convinced the timing is imminent. Traders on Kalshi place only 33% odds that a merger will happen before May 2027. The more immediate concern for Tesla shareholders is whether the SpaceX IPO pulls capital and Musk’s attention away from Tesla before any merger consolidates the upside for both.

What is clear is that the structural groundwork is already being laid. The Terafab announcement, the xAI merger, the shared supply chain, the cross-company balance sheet transactions, and now the IPO all point in the same direction. Whether the merger follows in 2027 or later, the two companies are already operating more like divisions of a single entity than independent competitors.

Continue Reading

Elon Musk

SpaceX to become America’s Military data backbone for missiles, drones, and warfighters

The Space Force just handed SpaceX $2.29 billion to build the military’s space internet backbone.

Published

on

By

US Golden Dome space defense system (Concept render by Grok)

The U.S. Space Force awarded SpaceX a $2.29 billion contract on May 26, 2026 to build the backbone of its Space Data Network, a satellite-based communications system designed to keep American military forces connected anywhere on Earth in real time. The contract is firm-fixed-price and requires SpaceX to deliver a fully operational prototype by the end of 2027.

In plain terms, the SDN Backbone is the plumbing behind the military’s space-based internet. It functions as a low Earth orbit satellite constellation providing robust, high-capacity, and low-latency data transport for the Joint Force, connecting sensors and weapons systems continuously, globally, and securely. Think of it as a private, hardened version of Starlink built specifically for battlefield communications, one that soldiers, ships, and aircraft can rely on even in contested environments where ground-based networks have been disrupted.

SpaceX is quietly becoming the U.S. Military’s only reliable rocket

The Space Force was direct about why SpaceX was selected. “The SDN Backbone leverages the best of commercial innovation and delivers a strong foundation for the SDN mission set — a huge benefit and enabler for our warfighters,” said USSF Col. Ryan Frazier.

“We aren’t trading speed for scale; we are demanding both. By using rapid prototyping and Other Transaction Authorities, we are ensuring our advanced solutions are integrated and delivered to the warfighter as fast as possible,” added USSF Lt. Col. Fry, SDN Backbone system program manager.

The SDN Backbone will work alongside the Space Development Agency’s Transport Layer, with the two systems forming a unified open architecture to provide critical data transport for current and future Department of War missions.

As Teslarati has reported, this is not SpaceX’s first Space Force contract of 2026. In April, the Space Force awarded SpaceX $178.5 million to launch missile tracking satellites, and SpaceX is already embedded in the Golden Dome missile defense software group. The $2.29 billion SDN Backbone award puts SpaceX at the center of how the American military communicates in space, a position with direct implications for its reported $1.75 trillion IPO valuation as the company heads toward a public offering as early as June 2026.

Continue Reading

News

Tesla’s dedicated Optimus factory construction officially underway at Giga Texas

Published

on

(Credit: Tesla)

Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.

Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.

Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.

This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.

Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.

Tesla prepares to expand Giga Texas with new Optimus production plant

Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.

The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.

Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.

Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.

Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.

Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.

Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.

Continue Reading